Gasketed plate heat exchanger for hygienic applications

Achieve precise temperature control for sensitive products with a modular heat exchanger, ensuring superior hygienic standards and extended operational times, making it ideal for maintaining the integrity and quality of your delicate food and beverage products.

Transfers and Regulates Heat for Hygienic Liquid Processing

The Alfa Laval FrontLine Gasketed Plate Heat Exchanger is crafted for high hygiene demands in the food, dairy, and beverage industries. It stands out for its flexible design, enabling easy scaling and modification, essential for evolving production needs. Featuring unique glue-free, FDA-compliant gaskets, it ensures long service life and superior cleanability, crucial for maintaining strict hygienic standards. The equipment uses a counter-current flow, along with chevron-patterned plates, to enhance heat transfer efficiency while minimizing pressure drop, ideal for pasteurizing sensitive products like yoghurt drinks, craft beers, and fruit juices with fibers. It supports multi-section use, such as pasteurization, with interchangeable connection plate corners for seamless integration into existing lines. Capable of continuous, high-speed operations, it minimizes energy consumption due to optimized motor control. Compliance with stringent safety guidelines and hygienic requirements ensures reliability, while the easy-to-disassemble frame facilitates quick inspection and maintenance.

Benefits

  • Enhances product quality with precise temperature control for sensitive liquids.
  • Minimizes operational costs through reduced energy consumption and extended service intervals.
  • Increases production flexibility with easy scalability and modification options.
  • Ensures compliance with hygienic standards, preventing contamination in food and beverage processing.
  • Streamlines maintenance with glue-free gaskets and quick disassembly for cleaning.

General


Applications
Food,Beverages,Viscous products,Yoghurt,Ice cream,Fruit juice,Beer,Dairy
End products
Gelato,Sherbet,Craft beer,Fruit smoothies,Nectar juices,Sour cream,Lager,Cheese,Viscous tomato sauce,Pectin-enhanced jams,Yoghurt drink,Butter,Pureed fruit-based baby food,Ale
Steps before
Milk Separation,Juice Extraction,Product Mixing,Ingredient Blending
Steps after
Sterilization,Filling,Packaging,Labeling
Input ingredients
yogurt,ice cream,beer,fruit juice with fibers,viscous products,sensitive dairy products,food products,beverage products
Output ingredients
pasteurized yogurt,pasteurized ice cream,pasteurized beer,pasteurized fruit juice,heated products,cooled products,pasteurized dairy products,pasteurized beverage products
Market info
Alfa Laval is renowned for its expertise in heat transfer, separation, and fluid handling technologies, providing innovative, energy-efficient engineered-to-order solutions for various industries including food, marine, and energy.

Technical Specifications


Gentle product treatment
Yes
Heat transfer efficiency
High
Plate design
Chevron / Gemini double wall / WideStream
Scaleability
Scalable
Gasket type
Glue-free,FDA-compliant
Operating time
Long
Temperature regulation
Precise
Throughput
High for pasteurization
Inspection and cleaning
Easy disassembly
Automation
Motor and PLC based control system
Configuration options
Multi-section

Operating Characteristics


Working mechanism
Counter-current flow with high turbulence
Automation level
Manual / PLC / Automatic
CIP/SIP
CIP compatible
Cleaning method
Easy disassembly for manual cleaning
Changeover time
Quick modification for different process conditions
Batch vs. continuous operation
Batch / Multi-section for continuous processes
Energy efficiency
Enhanced by counter-current flow

Material Compatibility


Cleanability
Superior

Physical Characteristics


Machine footprint
Compact
Discharge method
Interchangeable connection plate corners
Control panel type
PLC-based
Plate materials
Multiple options for flexibility
Plate pattern
Chevron / WideStream / Gemini
Frame design
Flexible,easy to disassemble

Custom Options


Control panel type
PLC-based control system
Integration possibilities
Multi-section applications
Plate configuration
Interchangeable connection plate corners
Plate type
Clip plate / Gemini double wall / WideStream