Dual-jacketed reactor for botanical extraction winterization

Optimize your production with precise temperature control and efficient separation processes for high-purity liquid formulations, ensuring quality and consistency in your final products.

Facilitates Winterization, Filtration, and Thermal Control

The Dual-Jacketed 200L 316L Stainless Steel Reactor, offered by Across International, is engineered for precision in processing applications such as winterization, filtration, and thermal management across diverse industries. Utilizing a sealed dual-jacketed system, it optimizes temperature control, enhancing efficiency in producing vaccines, APIs, and nutraceuticals. Equipped with a shell and tube heat exchanger, the reactor achieves optimal condensation, while the electropolished internal chamber ensures high-grade sterility and reduced surface roughness. Its robust 316L stainless steel construction and compliance with GMP standards make it ideal for pharmaceutical, chemical, and food processing applications. The reactor supports high-capacity batch and pilot operations, with customizable options including stirrer types and motor configurations. Designed with convenience in mind, it integrates seamlessly into production lines and simplifies maintenance, featuring dual collection tanks for easy drainage without breaking vacuum.

Benefits

  • Ensures precise temperature management to enhance product quality and consistency.
  • Minimizes maintenance effort with quick-drain dual collection tanks.
  • Reduces operational costs with energy-efficient thermal management.
  • Broad chemical compatibility through 316L stainless steel construction.
  • Facilitates compliance with industry standards, ensuring safety and reliability.

General


Applications
Pharmaceutical formulations,Liquid formulations,Fine chemicals,Nutraceuticals,Biopharmaceuticals,Essential oils
End products
Vaccines,Active pharmaceutical ingredients (apis),Liquid cough syrups,Flavor oils,Herbal extracts,Dietary supplements
Steps before
Purification,Grinding,Mixing,Extraction
Steps after
Condensation,Sterilization,Packaging,Filtration
Input ingredients
Acetone,Ethanol,Heptane,Hexane,Isopropyl Alcohol,Methanol,Pentane
Output ingredients
Filtered liquid,Condensed vapor,Sterilized product
Market info
Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.

Technical Specifications


Material
316L grade stainless steel
Capacity
200L
Rotation Speed
450 rpm max. (±8%)
Starting Torque
3.0 N.m
Rated Torque
1.54 N.m
Electric Motor Power
200 watts,1/4 HP
Ultimate vacuum level
1 Torr
Temperature range
-55°C to +250°C (-67°F to +482°F)
Number of Tubes (Condenser)
70
Condensing Area
0.89 m²
Agitator Style
Propeller,3-blade,dual-layer (standard)
Drain Port Clearance
19.5 inches
Vessel Jacket Volume
35L
Pressure Sensor
Positive/negative pressure gauge

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Corrosive resistance (e.g. acids)
High
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ETL certification
UL and CSA standards
Pneumatic model approval
Approved for use with specific chemicals (Acetone,Ethanol,Heptane,Hexane,Isopropyl Alcohol,Methanol,and Pentane)

Physical Characteristics


Machine footprint
43 x 34 x 90 inches (WxDxH)
Tank shape
Dual jacketed cylindrical
Tank size
200L
Feed/discharge method
6" triclamp drain port

Custom Options


Reactor vessel type
Dual jacketed,non-filtered/Dual jacketed,with filter assembly
Stirrer/Impeller Type
Standard Stirrer Type,Stirrer Type A-H
Motor Type
Electric/Pneumatic stirring motor
Chiller for top condenser
No chiller/Ai C30 220V -30°C/-22°F 30L/min 40L vol chiller
Collection tanks
Detachable,dual with sight glass
Port configuration
Tri-clamp (various sizes)