High-efficiency immersion mill for medium viscosity products
Achieve precise particle size reduction and superior dispersion in minimal time with this immersion mill, ideal for efficient processing of medium viscosity products to enhance quality and consistency in demanding operational conditions.
Processes High-Viscosity Materials Efficiently
The DISPERMAT® SC Series from VMA-GETZMANN is designed for high-efficiency processing of high-viscosity materials. Utilizing a robust dissolver mechanism, it ensures precise dispersion and homogenization essential for industries like agrochemicals, automotive paints, and cosmetics. With a capacity ranging from 30 to 2000 liters, these dissolvers are perfect for batch or continuous operations, providing uniform particle distribution in your formulations.
Equipped with PLC integration, these dissolvers offer real-time monitoring and control, enhancing operational productivity. Energy efficiency is optimized with variable-speed motors, reducing energy consumption by up to 30%. Constructed from corrosion-resistant materials, they ensure durability in harsh chemical environments. These machines meet industry standards for compliance and can be customized with engineering support to suit specific process requirements. Additionally, they feature an easy-to-maintain design with quick access for cleaning, minimizing downtime in your production line.
Benefits
- Ensures consistent product quality with precise dispersion and homogenization.
- Increases operational efficiency with real-time process monitoring and control.
- Reduces energy costs by up to 30% with optimized motor speed.
- Offers durability in chemical environments with corrosion-resistant construction.
- Minimizes downtime with easy access for quick cleaning and maintenance.
- Applications
- Ceramics,Biotechnology,Road marking paints,Printing inks,Architectural coatings,Agrochemicals,Polishing agents,Carbon materials,Coil coating,Cosmetics,Aerospace coatings,Ship paints,Adhesives,Food products,Automotive paints,Batteries,Pharmaceuticals
- End products
- Activated carbon,Face creams,Vitamin tablets,Architectural latex paints,Digital inkjet inks,Pesticides,Basecoat automotive paints,Clearcoat automotive paints,Lithium-ion battery slurries,Electrical steel coil coatings,Spice seasoning mixes,Thermoplastic road line markings,Marine hull coatings,Optical lenses polishing agents,Aircraft exterior coatings,Cell culture media,Porcelain glazes,Fungicides,Herbicides,Epoxy adhesives
- Steps before
- Premixing,Emulsification,Purification,Grinding,Pre-dispersion
- Steps after
- Coating,Filling,Packaging,Quality control,Sterilization
- Input ingredients
- paints,varnishes,pigments,additives,printing inks,slurries,emulsion paints,fillers,primers,coatings,adhesives,sealants,ceramic pigments,food additives,food supplements,natural pigments,fats and oils
- Output ingredients
- fine grinding,homogeneous dispersion,nano scale particles,custom coatings,uniform color strength,stable dispersions,product formulations,conductive coatings,ceramic coatings,pharmaceutical compounds,cosmetic products,agrochemical formulations,high-viscosity products,technical ceramics,polished agents,adhesive solutions
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Control System
- CN / C / SC / PLC
- Capacity
- 30 – 2000 litres
- Speed
- 100 – 750 rpm
- Torque
- 436 – 657 Nm
- Container Capacity
- 200 – 1250 litres
- Height Adjustment
- Electrical
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity
- Low to High Viscosity
- Product texture
- Nanometer scale possible
- TÜV certification
- EN ISO 13849-1
- Machine footprint
- 220 x 420 x 260 cm
- Basket size
- Suitable for container sizes up to 1250 litres
- Tank shape
- Rectangular with height adjustment
- Feed/discharge method
- Product feed system on cover
- Container clamping range
- Ø 60 ‒ 130 cm
- Container height
- 80 ‒ 140 cm
- Weight
- 2800 kg
- Control panel type
- PLC / CN / C / SC / SK
- Height adjustment
- Electric
- Container clamping range
- Ø 60 ‒ 130 cm
- Container capacity
- 200 - 1250 litres
- Integrated cover options
- LED lighting,PT100 sensor,Liquiphant level switch
- Connectivity
- USB
- Data interface
- WINDISP© 7 software
- Stand
- BK5 series stand
- Discharge method
- Control element for emptying the grinding basket