Compact carbonation unit for carbonated beverages
Enhance beverage quality with precise carbonation, ensuring consistent flavor and fizz in every bottle while optimizing production efficiency and space utilization.
Carbonates and Mixes Beverages Efficiently
The Carbo-SD Compact Beverage Carbonation Unit from SIPA is designed for beverage manufacturers looking to enhance the quality and consistency of carbonated soft drinks. It features an in-line proportional CO2 dosing system, controlled by a PLC with a user-friendly touch-screen interface, ensuring precise carbonation levels and product repeatability. With a rangeable outflow capacity of 1:4, this unit supports continuous and fully automatic operations ideal for high-demand environments. Its compact design allows for easy integration into existing production lines, reducing logistics complexity by fitting seamlessly into standard shipping containers for rapid installation. The Carbo-SD supports key processes such as carbonation, dosing, mixing, cooling, and deaeration, boasting a throughput capacity of up to 66,000 liters per hour across multiple models. Its hygienic construction incorporates 1.4401 stainless steel, ensuring compliance with industry sanitation standards, while contributing to energy efficiency through advanced CO2 flow management and vacuum deaeration systems.
Benefits
- Enhances product consistency with precise CO2 dosing, maintaining quality across large batches.
- Optimizes space with a compact design, facilitating easy integration and fast deployment.
- Minimizes operational costs by reducing gas consumption through efficient capacity control.
- Ensures high hygiene standards with sanitary design and stainless steel construction.
- Simplifies operation and reduces downtime with fully automatic PLC control and user-friendly interface.
- Applications
- Carbonated beverages,Soft drinks
- End products
- Club soda,Tonic water,Flavored sparkling water,Orange sodas,Cola beverages,Sparkling lemonade,Ginger ale,Root beer,Energy drinks,Lemon-lime sodas
- Steps before
- Purification,Deaeration,Mixing preparation
- Steps after
- Filling,Packaging,Cooling
- Input ingredients
- CO2,oxygen,raw beverage mix
- Output ingredients
- carbonated soft drinks,final carbonated product
- Market info
- Capacity
- 12,000 - 66,000 l/h
- Accuracy
- ± 0.05 g/l of CO2
- Automation
- Fully automatic PLC-controlled
- Dosing type
- In-line proportional CO2 dosing
- Outflow rangeability
- 1
- Carbonation range
- 1.5 ÷ 4.5 V/V
- Material
- 1.4401 stainless steel (AISI316)
- Cooling capability
- Includes control and measuring equipment for cooling
- Tank arrangement
- Horizontal
- Deaeration method
- Double stage with high vacuum principle
- Energy efficiency
- Energy saving through insulation
- Control panel type
- 15-inch touch-screen operator control panel
- Pump control
- Frequency-controlled pumps
- Gas consumption
- Reduced through capacity control
- Carbonation Process
- In-line proportional dosing
- Automation Level
- Fully automatic with PLC control
- Flow Control System
- Level regulating system in buffer tank
- Gas Consumption Control
- Capacity control with carbonation tank level
- Cleaning Method
- Hygienic design for easy cleaning
- Logistics
- Compact,packable in containers
- Product Handling
- Gentle
- Carbonation Range
- 1.5 – 4.5 V/V
- Dosing Accuracy
- ± 0.05 g/l of CO2
- Outflow Rangeability
- 1
- Deaeration Stage
- Double stage with high vacuum principle
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Abrasiveness
- Yes/No
- Container size and shape
- Small to large (e.g.,250ml to 2L)
- Gas sensitivity
- Yes/No
- FDA materials
- AISI316 for piping
- Control panel type
- 15-inch touch-screen
- Tank design
- Horizontal arrangement
- Machine logistic capability
- Packable in containers
- Discharge method
- Inline proportional dosing system
- Control panel type
- 15-inch touch-screen operator control panel
- Integration possibilities
- Xfill version for direct integration with the filler
- Footprint
- Compact horizontal tank arrangement
- Logistics
- Packable in containers for fast installation