High shear mixer system for hydrocolloids
Streamline your confectionery production with a high-shear mixer designed for precise hydrocolloid processing, ensuring uniform texture and consistency in your jellies and candies.
Streamlines Confectionery Cooking and Forming
The PRINCESS® JELLYMASTER from CHOCOTECH is a sophisticated lab cooker system designed for precision in confectionery production. Utilizing state-of-the-art PLC control, it facilitates a range of processes including weighing, dissolving, and cooking, ideal for creating jellies, chocolates, and more. This system features a high shear mixer tailored for hydrocolloids and a Direct Steam Injection (DSI) jet cooker for efficient high amylose starch dissolution, ensuring rapid and uniform cooking. The JELLYMASTER caters to diverse applications, producing end-products like gummy bears, nougat chews, and peanut brittle with exacting standards. Its modular design allows seamless integration into lab settings, offering scalability from pilot to batch operations. This energy-efficient system is engineered for minimal maintenance with an emphasis on hygiene, featuring built-in vacuum systems and corrosion-resistant materials. Suitable for confectionery manufacturers, R&D departments, and food processing companies looking to innovate while maintaining consistent product quality.
Benefits
- Enhances product quality with precise control over cooking and forming processes.
- Reduces energy consumption through efficient steam injection technology.
- Facilitates rapid prototyping in R&D with scalable batch operations.
- Streamlines production with seamless integration into existing lab setups.
- Minimizes maintenance needs with robust and hygienic construction.
- Applications
- Jellies,Brittle,Halva,Fondant,Chewy candy,Hard candy,Candies,Foam,Chocolate,Caramel
- End products
- Chocolate truffles,Gummy bears,Sesame halva,Marshmallow candies,Nougat chews,Sugar fondant,Fruit jellies,Caramel chews,Aerated mousse,Lollipops,Peanut brittle
- Steps before
- Weighing,Dissolving,Cooking,Vacuuming
- Steps after
- Caramelization,Crystallization,Aeration,Cooling,Forming,Tempering
- Input ingredients
- hydrocolloids,starch,slurry
- Output ingredients
- jellies
- Market info
- CHOCOTECH is known for providing innovative solutions in the confectionery industry, specializing in machinery for processing and manufacturing chocolate, candies, and other sweets, with a reputation for precision engineering and tailored, high-quality equipment solutions.
- Automation
- PLC-controlled
- Capacity
- N/A (Lab scale)
- Mixer Type
- High shear mixer
- Mixer Function
- Hydrocolloids
- Pump Type
- Slurry metering pump
- Cooking Method
- Direct Steam Injection (DSI) jet cooker
- Dissolving Method
- Pressure dissolver
- Vacuum System
- Complete vacuum chamber
- Product Type
- All types of jellies
- Starch Type
- High amylose starch
- Design Type
- Skid-mounted
- Working mechanism
- High shear mixing
- Integrated steps
- Mixing,metering,dissolving,vacuuming
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch
- CIP/SIP
- Assumed CIP capability
- Cleaning method
- CIP / Manual
- Cleanability
- Easy cleaning with CIP
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- Designed for hydrocolloids,high amylose starch
- Container size
- Customizable
- Product type
- Jellies,Gummies
- Tank shape and size
- Mix tank with high shear mixer
- Feed/discharge method
- Slurry metering pump
- Control panel type
- PLC-controlled
- Integration possibilities
- Direct Steam Injection (DSI) integration
- Footprint
- Lab-sized,skid-mounted
- System Configuration
- Mix tank with high shear mixer,slurry metering pump
- Vacuum System
- Complete vacuum chamber
- Material Handling
- High shear mixer for hydrocolloids