High shear mixer for viscous powder dissolution
Need consistent, homogeneous blending of high-viscosity liquids and powders? This system offers powerful high shear mixing and vacuum capabilities, ensuring uniform distribution and efficient processing of complex formulations.
Mixes and Emulsifies High-Viscosity Products
The SuperFlow 1 Batch from Limitech A/S is a robust high shear batch mixer engineered to efficiently handle high-viscosity products across multiple industries, including food, dairy, beverage, personal care, and pharmaceuticals. Its standout feature is the powerful mixing wheel that ensures quick and uniform blending, emulsifying powders into liquids regardless of viscosity levels, and achieving consistent texture in end-products like flavored milk, mascaras, toothpaste, and more. With a capacity range from 50 to 6,000 liters, it supports batch operations while integrating seamlessly with inline systems. The mixer offers optional vacuum and direct steam injection capabilities, enhancing product consistency and processing efficiency. Energy-efficient with variable-speed motor control, the SuperFlow 1 ensures reduced energy consumption. Constructed from high-grade materials, it is CIP-ready, simplifying cleaning and maintenance. Limitech provides customization, allowing for tailored solutions with comprehensive engineering support to meet specific production requirements.
Benefits
- Achieves consistent product quality with efficient high-viscosity emulsification.
- Minimizes energy usage through optimized motor control.
- Reduces contamination risk with CIP-ready design.
- Streamlines process integration with customizable features and support.
- Enhances production flexibility with versatile capacity options.
- Applications
- Sauces,Gels,Soft drinks,Foundation,Ice cream mix,Flavored milk,Dairy,Soft gels,Mascara,Toothpaste,Condiments,Pharma,Recombined milk,Fruit desserts,Personal care,Lotion and creams,Pet food,Powder,Cream fillings,Carbonated drinks,Baby food,Paints,Beverages,Chocolate fillings,Vegan/plant-based products,Dairy products,Lipstick
- End products
- Oat milk yogurt,Omega-3 soft gels,Bavarian cream,Processed cheddar cheese,Volumizing mascara,Anti-aging cream,Cola soda,Horseradish cream sauce,Lip balm,Aloe vera gel,Mint toothpaste,Herbal dog food,Hollandaise sauce,Acrylic emulsion paint,Strawberry flavored milk,Vanilla ice cream base,Talcum powder,Tropical fruit mousse,Uht recombined milk,Carbonated lemonade,Ganache,Fruit baby puree,Vegan protein shake,Liquid foundation
- Steps before
- Ingredient Dispensing,Pre-Mixing,Powder Sieving,Powder Blending
- Steps after
- Cooling,CIP Cleaning,Quality Control
- Input ingredients
- powders,thickeners,liquids
- Output ingredients
- homogenous mixtures,uniform powder blends,high viscous products
- Market info
- Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.
- Capacity
- 50–6,000 L
- Mixing type
- High shear mixing
- Mixing tools
- Mixing wheel,stator,knife
- Heating method
- Direct steam,Indirect steam
- Vacuum capability
- Optional
- CIP-Readiness
- Yes
- Customization
- Available with technical department
- Automation
- Frequency inverter on mixer
- Cooling option
- Cooling in jacket
- Direct steam injection
- Yes
- Dispersion
- Yes
- Dissolving capability
- High viscous products
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP Ready
- Cleaning method
- CIP
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity range
- Low to high viscosity
- Temperature sensitivity
- Heat sensitive
- Foaming
- Non-foaming
- Powder dissolving capability
- High capacity
- Container size
- 50 to 6,000 liters
- Agglomeration risk
- Low due to high shear mixing
- Homogenizing capacity
- Excellent
- Machine capacity
- 50 to 6,000 liters
- Changeable mixing tools
- Mixing wheel,stator,knife
- Vacuum capability
- Optional
- Water inlet location
- On top
- Vortex breaker
- Included
- Welded cap with manway hatch
- Included
- Cooling in jacket
- Optional
- Volume range
- 50 to 6,000 liters
- Vacuum option
- Available
- Heating option
- Direct steam / Indirect steam
- Cooling option
- Jacket cooling
- Frequency inverter
- Available on mixer
- Mixing tools
- Changeable
- Integration possibilities
- Stand-alone or part of a process line
- Control panel type
- CIP-Ready