50l stainless steel dual-jacketed reactor for chemical processes
Optimize your laboratory’s efficiency with a dual-jacketed reactor designed for precise temperature control and effective processing of challenging mixtures, ensuring consistent results in batch operations.
Controls Temperature and Mixes Liquid Formulations
The Ai Dual-Jacketed 50L 316L-Grade Stainless Steel Reactor from Across International is engineered for precision in temperature-sensitive processes in industries such as pharmaceuticals, chemicals, and food manufacturing. This reactor’s dual-jacketed design allows for efficient heating and cooling, utilizing a sealed outer insulation jacket to optimize thermal performance. It features a shell and tube heat exchanger for superior condensation, crucial for applications involving Active Pharmaceutical Ingredients (APIs), enzymes, and essential oils.
The 50-liter vessel, constructed from pharmaceutical-grade 316L stainless steel, ensures high corrosion resistance and is electro-polished for reduced surface roughness, enhancing sterilization and vacuum operation. Its flexible configuration supports various mixing requirements with interchangeable agitators, including pitched and anchor blades, tailored to your processing needs. Capacities range from small batch to pilot scale operations, making it ideal for research and development as well as production environments.
The reactor supports manual batch operations with easy integration into existing systems, facilitated by tri-clamp connections for hassle-free cleaning and maintenance. Compliance with GMP and optional ETL certification to UL and CSA standards underscores its suitability for regulated industries. Customization options are available, allowing selection of stirrer types and additional accessories for enhanced functionality and process optimization.
Benefits
- Enhances process efficiency with precise temperature control and rapid thermal transition capabilities.
- Supports flexible production with a choice of interchangeable agitators tailored for specific materials and processes.
- Minimizes contamination risk with an electropolished interior that optimizes sterilization and cleaning.
- Increases operational safety and integrity with robust corrosion-resistant 316L stainless steel construction.
- Facilitates seamless integration into existing production lines with adaptable tri-clamp connections.
- Applications
- Liquid formulations,Fine chemicals,Nutraceuticals,Semiconductor processing,Biopharmaceuticals,Enzymes,Food ingredients,Pharmaceutical ingredients,Pharmaceutical production,Essential oils
- End products
- Api (active pharmaceutical ingredients),Lavender oil,Paracetamol syrup,Monoclonal antibodies,Ibuprofen tablets,Protease enzymes,Coenzyme q10,Cmp slurry for semiconductor wafers,Tomato paste,Vitamin supplement syrup
- Steps before
- Purification,Material Preparation,Emulsification,Solvent Mixing
- Steps after
- Filtration,Sterilization,Cooling,Packing
- Input ingredients
- chemicals,pharmaceutical ingredients,thermal fluid,food ingredients
- Output ingredients
- processed chemicals,pharmaceutical products,condensed gases,sterilized materials
- Market info
- Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.
- Volume
- 50L
- Minimum fill volume
- 12.5L
- Material
- 316L grade stainless steel
- Interior finish
- ElectroPolished
- Rotation
- 450 rpm max. (±8%)
- Starting torque
- 3.0 N.m
- Rated torque
- 1.54 N.m
- Compressed air pressure range
- 30 to 80 psi (0.2 to 0.55 MPa)
- Working temperature
- -10C to +70C
- Vessel lid
- 12" triclamp
- Center motor port
- 3" triclamp
- Drain port
- 6" triclamp
- Vacuum port
- 1.5" triclamp
- Condenser recirculating fluid port
- 1/2" female NPT
- Vessel jacket recirculating fluid ports
- 1" female NPT
- Maximum positive pressure
- 15 psi
- Temperature range
- -55°C to +250°C (-67°F to +482°F)
- Sealing gasket
- Food grade Viton
- Unit weight
- 410 lbs (electric) / 385 lbs (air)
- Shipping weight
- 676 lbs (electric) / 651 lbs (air)
- Dimensions
- 38”x 29” x 76” (WxDxH)
- Working mechanism
- Dual-jacketed SST reactor with a shell and tube heat exchanger
- Integrated steps
- Condenser and collection tanks
- Batch vs. continuous operation
- Batch
- Automation level
- Manual / integrated stirring motor controller
- Cleaning method
- Easy chamber cleaning with large ports
- Abrasion resistance
- Yes
- Biological compatibility
- Pharmaceutical grade 316L SST
- Cleanability
- ElectroPolished internal chamber
- Corrosive resistance (e.g. acids)
- 316L grade stainless steel
- Density/particle size
- 50L capacity
- ETL certification
- UL and CSA standards
- Food grade compliance
- Viton gasket
- Machine footprint
- 38" x 29" x 76" (WxDxH)
- Tank shape
- Cylindrical with large ports
- Tank size
- 50L main vessel
- Feed/discharge method
- Tri-clamp ports
- Mounting Frame
- Mounted on four casters
- Collection Tank Options
- Dual 10L 316L SST tanks,50L 304 SST tank,100L 304 SST tank,No tanks
- Stirring Motor Type
- Electric stirring motor,Pneumatic stirring motor
- Stirrer/Impeller Type
- Standard,Type A,Type B,Type C,Type D,Type E,Type F,Type G,Type H
- Splash Bin
- 316L SST splash bin w/ detachable mobile base
- Liftgate Service
- Yes,No