Spray drying system for heat sensitive products

For heat-sensitive products requiring precision drying, this spray drying system ensures consistent particle size and moisture control through efficient atomization and separation processes.

Transforms Liquids into Consistent Powders

The VetterTec Spray Dryer offers a comprehensive solution for transforming diverse liquid materials into uniform powders, serving industries from food to chemicals. Utilizing precision atomization, it efficiently dries heat-sensitive products, ensuring optimal particle size and moisture. Equipped with centrifugal and nozzle atomizers, it supports various drying needs. Integration options like fluid beds and agglomerators allow seamless production line incorporation. The VetterTec design accommodates both pilot and industrial-scale operations with continuous, automatic processing. Custom engineering and material selections are available, providing corrosion resistance and environmental compliance. A PLC-controlled system enhances efficiency, while CIP integration ensures maintenance ease.

Benefits

  • Achieves precise powder consistency, enhancing product quality and performance.
  • Minimizes energy usage with optimized thermal profiles, lowering operational costs.
  • Customizable design allows seamless integration into existing production lines.
  • Reduces contamination risks with CIP-ready systems, ensuring high hygiene standards.
  • Facilitates broad application adaptability, increasing versatility across industries.

General


Applications
Soluble wheat proteins,Protein concentrates,Whey,Pigments,Maltodextrin,Polymers,Fruit powders,Wheat starch,Starch,Food supplements,Ceramics,Corn starch,Yeast,Brewery products,Vegetable proteins,Metal powders,Yeast extract,Modified starches,Herbicides
End products
Ceramic tile glaze,Glyphosate herbicide,Yeast culture powder,Pea protein isolate,Fruit juice powders,Powdered metal alloys,Vitamin supplements,Acrylic polymer powder,Collagen peptides,Wheat protein isolate,Yeast extract powder,Soy protein powder,Pregelatinized starch,Titanium dioxide pigment,Whey protein isolate,Maltodextrin powder,Gelatin hydrolysates,Corn syrup powder
Steps before
Emulsification,Homogenization,Wet feeding
Steps after
Agglomeration,Particle cooling,Packaging
Input ingredients
liquids,organic solvents,corn starch,wheat starch,maltodextrin,soluble wheat proteins,polyols,lysine,yeast,vegetable proteins,biochemical proteins,whey,protein concentrates,flavorings,soup mixes,fruit powders,herb extracts,glucose syrup,enzymes,fats,polymers,acryl,carbonates,carbides,ceramics,pigments,metal powders,silica,dyestuff,herbicides,tannins
Output ingredients
powder,dust-free powder,agglomerated powder
Market info
VetterTec is known for engineering and manufacturing industrial drying and dewatering solutions, particularly for the food, brewery, chemical, and environmental industries, leveraging extensive experience in delivering efficient and reliable tailored systems.

Technical Specifications


Particle size range
Small to large droplets
Heating temperature
100°C to 750°C
Drying method
Atomizer / Hot air
Drying integration
Fluid beds / Agglomerators
Atomization type
Centrifugal wheels / Rotary / Pressure nozzles / Twin-fluid nozzles
Control system
Automatic
Air separation method
Cyclone / Filter system
Flexibility of design
High

Operating Characteristics


Working mechanism
Atomization with centrifugal wheels,rotary atomizers,pressure nozzles,or twin-fluid nozzles
Integrated steps
Drying with fluid beds,cooling,agglomeration
CIP/SIP method
Cleaning in place (CIP)
Batch vs. continuous operation
Continuous operation
Automation level
Automatic control system
Air incorporation control
Controlled particle size and moisture content
Energy efficiency
High-efficient drying method
Heating system
Direct or indirect
Environmental compliance
Closed circuit and self-inertized

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Particle characteristics
Controlled
Specific particle properties
Desired application

Physical Characteristics


Discharge method
Cyclone and/or filter system
Fluid bed configuration
Internal/External
Control panel type
Automatic control system

Custom Options


Control panel type
Automatic control system
Integration possibilities
External fluid bed,cyclone,bag filter,homogenizer
Heating system
Direct or indirect heating systems
Atomization type
Centrifugal wheels,rotary atomizers,pressure nozzles,twin-fluid nozzles
Particle size control
Specific particle size requirements
Dryer configuration
Closed circuit and self-inertized dryers