Mayonnaise production system
Ensure precise emulsification for low to full-fat mayonnaise and similar cold emulsions with a versatile system designed for high-flow continuous production.
Processes Liquid Emulsions Continuously
The PERFILINE from Perfinox is a specialized inline emulsion production unit designed for the continuous processing of liquid emulsions such as mayonnaise, creamy dressings, and plant-based beverages. Utilizing advanced automated ingredient dosing systems, the PERFILINE ensures precise emulsification and homogeneous mixing, accommodating production capacities ranging from 2 to 6 tons per hour. This compact production unit is engineered for high throughput in industries like food and beverage, dairy, and plant-based foods. Its seamless integration into your existing production line allows for reduced manual intervention, thanks to PLC control systems that maintain optimal shear rates and viscosities. The PERFILINE ensures energy efficiency through its continuous operation and cooling capabilities, sustaining product stability and quality. Constructed from durable materials, it is designed for high-cleaning standards with a CIP system to facilitate quick and effective cleaning. Customizable to produce varying fat content emulsions, the PERFILINE provides engineering support to tailor system configurations to meet specific production demands.
Benefits
- Enhances production efficiency with continuous, high-capacity processing.
- Ensures consistent product quality through precise automatic ingredient dosing.
- Reduces operational costs by integrating seamless PLC-controlled automation.
- Minimizes cleaning downtime with an effective CIP system.
- Adapts to diverse production needs with flexible fat content emulsification.
- Applications
- Plant-based beverages,Purees and creams,Ready meal components,Sauces and dressings,Fruit preparations,Mayonnaise,Wines and spirits,Juices and smoothies,Dairy products
- End products
- Tomato puree,Lemon smoothie,Plant-based yogurt,Strawberry puree,Non-alcoholic wines,Low-fat mayonnaise,Oat milk,Almond milk,Creamed soups,Béarnaise sauce,Hollandaise sauce,Fruit compote,Aioli,Full-fat mayonnaise,Cheese sauce,Soy milk,Gravy,Fruit yogurt,Plant-based creamer,Ranch dressing,Berry juice
- Steps before
- Ingredient Preparation,Purification
- Steps after
- Sterilization,Packing
- Input ingredients
- ingredients,emulsifiers,cold emulsions
- Output ingredients
- low fat mayonnaise,medium fat mayonnaise,full fat mayonnaise
- Market info
- Perfinox is known for its expertise in designing and manufacturing industrial engineered-to-order equipment, particularly in the food and beverage sector, providing tailored processing solutions and innovative technologies to enhance production efficiency and quality.
- Capacity
- 2T/hr to 6T/hr
- Batch vs. continuous
- Inline Continuous
- Automation
- Automatic Ingredient Dosing
- Output
- Up to 6,000 lt/hour
- Fat Content Range
- Low to Full Fat
- Cleaning method
- Designed for CIP
- Working mechanism
- Inline emulsions production
- Integrated steps
- Automatic ingredient dosing
- CIP/SIP
- Designed for CIP
- Batch vs. continuous operation
- Continuous production
- Automation level
- Automatic
- Flow rate capability
- 2T/hr to 6T/hr
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Compact production unit
- Control panel type
- Automatic Ingredient Dosing
- Control panel type
- Touchscreen HMI
- Integration possibilities
- SCADA systems