Mayonnaise production system
Manufacturing mayonnaise with consistent texture and stability at a high throughput requires precise control over emulsification and ingredient dosing. Challenges include maintaining low product temperature, achieving proper viscosities, and stabilizing the emulsion under varying production scales.
Inline emulsions production with automatic dosing
The PERFILINE from Perfinox is designed for inline production of mayonnaise at flow rates of 2 to 6 tons per hour. This system can produce low to full-fat mayonnaise and similar cold emulsions, ensuring automatic ingredient dosing according to approved product recipes. It incorporates emulsifiers to stabilize the emulsion, sets back pressure to specify holding time and shear rates, and maintains a low product temperature for optimal stability. The machine can handle various fat levels individually and even switch between different fat content production within a single unit. Some of its key features include up to 6,000 liters per hour capacity, homogeneous mixing and emulsifying, and design compatibility with CIP (Cleaning In Place) systems.
Benefits
- Supports high production rates up to 6,000 liters/hour
- Automatic and precise ingredient dosing for consistent quality
- Handles low, medium, and full-fat mayonnaise production
- Maintains low product temperature to ensure emulsion stability
- Integrated CIP design for easy cleaning and maintenance