Industrial food cooler for pasta, rice, and vegetables

Rapidly reduce temperatures to halt cooking and preserve quality in your food processing line with an ultra-fast cooler designed for efficiency and precision.

Rapidly Cools and Quenches Particulate Foods

The Easy-Flow Ultra-Fast Cooling System by Lyco Manufacturing revolutionizes rapid cooling in food processing lines, targeting pasta, rice, vegetables, and more. With its multi-stage cooling principle, food products are swiftly and uniformly cooled from 200°F to below 40°F in under 30 seconds, ensuring high-quality output. Designed for continuous, high-speed operation, it handles up to 5,000 pounds per hour with gentle agitation and venturi action for damage-free heat removal. The system reduces energy costs by using stage one as a quench zone, with water returning to the cooker. Constructed for easy cleaning, it features removable wedge-wire dewatering sections within an open design. Fully customizable, the Easy-Flow integrates seamlessly with existing lines and offers robust engineering support for tailored solutions.

Benefits

  • Maximizes processing efficiency by cooling products to optimal temperatures in seconds.
  • Reduces energy costs through an integrated quench zone that recycles cooling water.
  • Maintains product integrity and quality with gentle agitation and precise temperature control.
  • Enhances production line flexibility by accommodating various food products and configurations.
  • Simplifies maintenance and cleaning with an open, sanitary design and removable components.

General


Applications
Meat/poultry/seafood,Pasta,Pet food,Green beans,Plant-based protein,Vegetables,Rice
End products
Jasmine rice,Spaghetti,Fettuccine,Diced carrots,Chickpea-based meat analogues,Tofu cubes,Cat kibble,Steamed broccoli,Shrimp pieces,Sliced green beans,Chicken breast chunks,Short-grain rice,Canned dog food
Steps before
Cooking,Blanching,Pasteurization
Steps after
Packing,Packaging,Storage
Input ingredients
pasta,rice,vegetables,green beans,particulate food items
Output ingredients
cooled pasta,cooled rice,cooled vegetables,cooled green beans
Market info
Lyco Manufacturing is known for designing and producing innovative cooking, cooling, and liquid-solid separation equipment, primarily for the food processing industry, with a strong reputation for reliability, efficiency, and cutting-edge solutions.

Technical Specifications


Cooling time
7-21 seconds
Cooling stages
1,2,3,or 4 stages
Cooling temperature
33°F to 55°F
Capacity
Up to 5,000 PPH
Cooling medium
Cold water/chilled water
Removable dewatering sections
Yes
Aggitation method
Gentle agitation

Operating Characteristics


Cooling stages
1,2,3,or 4 stages
Cooling mechanism
Submersion and mixing in cold water
Cooling time
7-21 seconds
Temperature reduction
From 200°F to 40°F or below in stages
Agitation type
Gentle agitation
Product capacity
Up to 5,000 PPH
Water temperature
55°F or 33°F chilled
Design type
Open,sanitary,easy-to-clean
Heat removal method
Venturi action water plenum
Energy use efficiency
Water reused as a quench zone

Material Compatibility


Cleanability
Sanitary design
Corrosive resistance (e.g. acids)
Stainless Steel

Physical Characteristics


Machine Footprint
Compact
Tank Shape
Submerge Zones
Stage Configuration
1 to 4 Stages
Cooling Water Usage
Chilled and Cold Water
Feed/Discharge Method
Venturi Action Water Plenum
Agitation Type
Gentle Agitation
Dewatering Sections
Removable Wedge-wire

Custom Options


Cooling stages
1-4 stages
Water temperature range
33°F (1°C) to 55°F
Open design
Sanitary,easy-to-clean
Dewatering sections
Removable wedge-wire type
Footprint
Compact