Industrial bread cooling systems

Extend the shelf life of bakery products by efficiently regulating temperature and humidity, ensuring optimal freshness and quality throughout the production process.

Cools and Preserves Baked Goods Efficiently

The Cooling Spiral from Royal Kaak Technology is a robust solution designed to efficiently reduce the temperature of baked goods like baguettes, tin loaf bread, sourdough rolls, and pizzas. Utilizing a multi-spiral cooling mechanism, it maintains product quality by evenly distributing air, minimizing moisture loss. Specially suited for continuous and high-speed operations, this system can integrate seamlessly into existing bakery lines, supporting 24/7 production with minimal downtime due to its easy-to-clean design. Energy consumption is optimized through advanced air distribution and circulation systems. The equipment is constructed for durability, with options for heavy-duty material to withstand rigorous operational demands in the food processing industry. Its PLC control allows for precise temperature regulation and monitoring. Customizable features accommodate various product sizes and production requirements, backed by engineering support to fit specific operational needs.

Benefits

  • Extends product shelf life by up to 60 days, reducing waste.
  • Minimizes operating costs with energy-efficient air distribution systems.
  • Ensures high-quality output with consistent cooling and minimal moisture loss.
  • Supports continuous 24/7 production to maximize operational efficiency.
  • Reduces labor costs with easy maintenance and cleaning protocols.

General


Applications
Pizzas,Breads,Buns,Rolls
End products
Baguettes,Sourdough rolls,Margherita pizza,Ciabatta buns,Tin loaf bread,Pepperoni pizza,French breads,Hamburger buns
Steps before
Baking
Steps after
Freezing,Handling,Packing
Input ingredients
breads,French breads,rolls,baguette,tin bread,rolls,buns,freestanding bread,pizza
Output ingredients
fresh breads,preserved French breads,fresh rolls,extended shelf life baguette,preserved tin bread,fresh rolls,buns,preserved freestanding bread,preserved pizza
Market info
Royal Kaak is renowned for designing and manufacturing industrial bakery equipment, specializing in automated production lines and custom-engineered solutions, delivering innovative, efficient, and reliable equipment to enhance bakery production processes worldwide.

Technical Specifications


Cooling temperature range
Controlled air temperature
Relative humidity control
Accurate setting available
Energy consumption
Energy-efficient systems
Automation
Automatic cleaning options
Construction type
Heavy,strong,robust
Operating mode
24/7 production capability
Cooling system type
Multi-Spiral / Multi-step / Multi-deck cooler
Air distribution
Kaak Air Distribution System
Buffer capacity
Included
Air treatment unit
Filtered cooled air
Product carrier movement
Active infeed / Plastic strip movement

Operating Characteristics


Cooling method
Multi-Spiral / Multi-step / Multi-deck
Automation level
PLC-controlled
Energy efficiency
Low kWh consumption
Cleaning method
Automatic cleaning options
Process setup
Custom-made solutions
Production capacity
24/7 operation suitability
Shelf life extension
Up to 60 days

Physical Characteristics


Construction
Heavy,strong and robust
Cooling method
Multi-Spiral,Multi-step,Multi-deck cooler
Cooling Spiral
With heat exchangers,air treatment unit
Product carrier movement
Active infeed over plastic strip (patented)

Custom Options


Material choice
Plastic conveyor belt
Cleaning options
Automatic / Manual