Inline mixer for uniform powder blends
Achieve uniform powder blends in minutes with this high shear inline mixer, designed for efficient integration into continuous processing lines, ensuring precise mixing, dissolving, and emulsifying for diverse liquid and powder applications.
Mixes and Homogenizes Liquid-Powder Blends
The SuperFlow 3 inline from Limitech is designed for the efficient integration of liquid and powder processes across various industries, including food, dairy, and personal care. This high shear inline mixer employs vacuum-assisted powder incorporation, ensuring rapid and uniform blending of low to medium viscosity products. Ideal for applications like infant formula, cream cheese spread, and acrylic paint, it operates through an inline high shear mixing system that enhances emulsification and homogenization.
The SuperFlow 3 handles product volumes of 500, 1000, and 2000 liters, facilitating continuous production with a focus on precision and throughput. Equipped with both direct and indirect heating, the mixer offers flexibility in processing conditions, while an integrated PLC system aids seamless line integration and process control. Energy efficiency is enhanced by a frequency inverter, reducing consumption during operations.
Constructed in durable materials, it ensures corrosion resistance and maintains hygiene standards vital for food and dairy applications. Its design incorporates CIP (Cleaning In Place), enabling hassle-free maintenance and reduced downtime. Limitech provides customization options, including additional inlet configurations and insulation, backed by engineering support to tailor solutions per specific production needs.
Benefits
- Achieves uniform powder-liquid blends swiftly, enhancing product consistency.
- Optimizes resource efficiency with reduced power consumption through variable-speed control.
- Facilitates easy cleaning and minimizes contamination risks with integrated CIP system.
- Adapts to diverse processing conditions with customizable heating options.
- Enhances process reliability with robust construction ensuring long-term durability.
- Applications
- Cream cheese,Flavoured milk,Cream fillings,Recombined milk,Baby food,Paints,Ice cream mix,Dairy
- End products
- Reconstituted milk beverages,Pastry cream filling,Infant formula,Acrylic paint,Soft-serve ice cream base,Chocolate-flavored milk,Processed cheese slices,Cream cheese spread
- Steps before
- Drying,Emulsification,Grinding
- Steps after
- Cooling,Sterilization,Packing
- Input ingredients
- powder,liquids,babyfood dairy,cream cheese,cream fillings,flavoured milk,ice cream mix,paints,pectine,recombined milk
- Output ingredients
- uniform powder blends,homogenized mixtures,mixed babyfood dairy,processed cream cheese,blended cream fillings,mixed flavoured milk,prepared ice cream mix,processed paints,pectine solutions,recombined milk preparation
- Market info
- Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.
- Mixing Type
- Inline
- Shear Type
- High Shear
- Product Volume
- 500,1000,2000 L
- Mixing Speed
- Frequency inverter controlled
- Dissolving Capability
- Low to medium viscosity under 500 cp
- Vacuum Function
- Yes
- Heating Option
- Direct and Indirect
- Cooling System
- Yes
- CIP Capability
- Yes
- Water Inlet Position
- On top
- Working mechanism
- High shear inline mixing
- Integrated steps
- Mixing,Emulsifying,Homogenizing
- CIP principles
- Integrated Cleaning in Place (CIP)
- Batch vs. inline flow
- Inline Continuous
- Vacuum integration
- Vacuum powder intake
- Cleanability
- CIP compatible
- Corrosive resistance (e.g. acids)
- Stainless Steel
- Density/particle size
- Suitable for medium-low viscosity (under 500 cp)
- Machine footprint
- Compact
- Tank size
- 500,1000,2000 L
- Feed/discharge method
- Inline
- Shape
- Cylindrical
- Control panel type
- PLC-controlled
- Vacuum
- Included
- Inline Mixing
- High shear
- Custom number of inlets
- Welded in at the top,bottom,or side