Wheat and spelt predough production system
Optimize your bakery production with a flexible and mobile compact system designed for precise temperature control and gentle mixing of wheat, spelt, and rye sourdoughs, ensuring consistent quality and efficiency in pre-dough preparation.
Mixes and Ferments Wheat and Spelt Pre-Dough
The RW 650 Compactline from DIOSNA Dierks & Söhne GmbH is an advanced fermenter designed for the precise preparation of wheat and spelt pre-doughs. This compact system stands out with its three-walled stainless steel fermenter equipped with cooling capabilities, allowing for flexible temperature control to maintain optimal fermentation conditions. Specifically engineered for bakeries and food production companies, it effectively processes dough for artisan bread, baguettes, sourdough loaves, and more.
The fermenter supports variable stirring speeds facilitated by a frequency converter, and the choice between a propeller or anchor agitator caters to different dough consistencies. Its production capacity ranges up to 500 kg of pre-dough, accommodating both batch and continuous operations, while ensuring gentle mixing to preserve gluten integrity without overworking the dough.
The RW 650 integrates seamlessly into automated systems with its touch-panel control interface, offering customizable process parameters for tailored mixing and resting times. Additionally, it promotes energy efficiency through optimized motor control, reducing operational costs. Hygienic design and an included dry-running BT3 gear pump simplify cleaning and maintenance, further supported by technical coaching for optimal pre-dough quality. This fermenter is an ideal choice for demanding environments needing operational flexibility and product consistency.
Benefits
- Enhances dough consistency with precise temperature and stirring control.
- Increases production flexibility with adaptable batch and continuous operations.
- Lowers energy costs with efficient motor and cooling system design.
- Simplifies operation and maintenance through intuitive touch-panel controls.
- Optimizes product quality with customizable process parameters and technical support.
- Applications
- Wheat sourdough,Rye sourdough,Wheat pre-dough,Spelt pre-dough
- End products
- Baguettes,Rye bread,Wheat rolls,Spelt rolls,Sandwich bread,Sourdough loaves,Spelt bread,Artisan bread
- Steps before
- Mixing Ingredients,Measuring Ingredients,Loading into Fermenter
- Steps after
- Cooling,Quality Checking,Packaging
- Input ingredients
- wheat pre-dough,spelt pre-dough,rye sourdough,DIOStart starter cultures,cooling fluid
- Output ingredients
- wheat and spelt pre-doughs,wheat sourdoughs,rye sourdoughs
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Capacity
- 200–500 kg pre-dough
- Automation
- Process-optimised programme with programmable parameters
- Temperature Control
- Variable with cooling and optional temperature control unit
- Agitator Type
- Propeller / Anchor
- Pump Type
- BT3 gear pump
- Control Panel
- Touch panel
- Gluten Handling
- Gentle mixing without washing out gluten
- Automation level
- Touch panel control
- Cooling capability
- Refrigeration unit
- Batch vs. continuous operation
- Batch
- Stirring speed control
- Frequency converter
- Cleaning method
- Hygiene-friendly design
- Temperature control
- Variable
- Portability
- Mobile and ready to plug in
- Process reproducibility
- Reproducible processes with DIOStart
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Compact footprint
- Yes
- Tank shape
- Three-walled stainless steel
- Capacity
- 200 and 500 kg
- Agitator type
- Propeller/Anchor
- Cooling feature
- Refrigeration unit
- Control panel type
- Touch panel
- Pump type
- Dry-running BT3 gear pump
- Material Construction
- Stainless steel
- Control panel type
- Touch panel
- Cooling option
- Available with temperature control unit
- Agitator type
- Propeller or Anchor agitator
- Stirring speed control
- Frequency converter
- Mobile unit
- Ready to plug in