Wheat and spelt predough production system

Optimize your bakery production with a flexible and mobile compact system designed for precise temperature control and gentle mixing of wheat, spelt, and rye sourdoughs, ensuring consistent quality and efficiency in pre-dough preparation.

Mixes and Ferments Wheat and Spelt Pre-Dough

The RW 650 Compactline from DIOSNA Dierks & Söhne GmbH is an advanced fermenter designed for the precise preparation of wheat and spelt pre-doughs. This compact system stands out with its three-walled stainless steel fermenter equipped with cooling capabilities, allowing for flexible temperature control to maintain optimal fermentation conditions. Specifically engineered for bakeries and food production companies, it effectively processes dough for artisan bread, baguettes, sourdough loaves, and more.

The fermenter supports variable stirring speeds facilitated by a frequency converter, and the choice between a propeller or anchor agitator caters to different dough consistencies. Its production capacity ranges up to 500 kg of pre-dough, accommodating both batch and continuous operations, while ensuring gentle mixing to preserve gluten integrity without overworking the dough.

The RW 650 integrates seamlessly into automated systems with its touch-panel control interface, offering customizable process parameters for tailored mixing and resting times. Additionally, it promotes energy efficiency through optimized motor control, reducing operational costs. Hygienic design and an included dry-running BT3 gear pump simplify cleaning and maintenance, further supported by technical coaching for optimal pre-dough quality. This fermenter is an ideal choice for demanding environments needing operational flexibility and product consistency.

Benefits

  • Enhances dough consistency with precise temperature and stirring control.
  • Increases production flexibility with adaptable batch and continuous operations.
  • Lowers energy costs with efficient motor and cooling system design.
  • Simplifies operation and maintenance through intuitive touch-panel controls.
  • Optimizes product quality with customizable process parameters and technical support.

General


Applications
Wheat sourdough,Rye sourdough,Wheat pre-dough,Spelt pre-dough
End products
Baguettes,Rye bread,Wheat rolls,Spelt rolls,Sandwich bread,Sourdough loaves,Spelt bread,Artisan bread
Steps before
Mixing Ingredients,Measuring Ingredients,Loading into Fermenter
Steps after
Cooling,Quality Checking,Packaging
Input ingredients
wheat pre-dough,spelt pre-dough,rye sourdough,DIOStart starter cultures,cooling fluid
Output ingredients
wheat and spelt pre-doughs,wheat sourdoughs,rye sourdoughs
Market info
Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.

Technical Specifications


Capacity
200–500 kg pre-dough
Automation
Process-optimised programme with programmable parameters
Temperature Control
Variable with cooling and optional temperature control unit
Agitator Type
Propeller / Anchor
Pump Type
BT3 gear pump
Control Panel
Touch panel
Gluten Handling
Gentle mixing without washing out gluten

Operating Characteristics


Automation level
Touch panel control
Cooling capability
Refrigeration unit
Batch vs. continuous operation
Batch
Stirring speed control
Frequency converter
Cleaning method
Hygiene-friendly design
Temperature control
Variable
Portability
Mobile and ready to plug in
Process reproducibility
Reproducible processes with DIOStart

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Yes
Tank shape
Three-walled stainless steel
Capacity
200 and 500 kg
Agitator type
Propeller/Anchor
Cooling feature
Refrigeration unit
Control panel type
Touch panel
Pump type
Dry-running BT3 gear pump
Material Construction
Stainless steel

Custom Options


Control panel type
Touch panel
Cooling option
Available with temperature control unit
Agitator type
Propeller or Anchor agitator
Stirring speed control
Frequency converter
Mobile unit
Ready to plug in