Uht system for processed cheese
Ensure the extended shelf life and freshness of various cheese products with precise ultra-high-temperature processing, eliminating harmful microorganisms while maintaining quality under non-refrigerated conditions.
Sterilizes and Extends Shelf Life of Cheese
The UHT System from Uzermak is an advanced solution engineered to enhance shelf life and safety in cheese production. Specially designed for processed, cream, spreadable, and triangle cheese varieties, this system uses ultra-high-temperature treatment to sterilize and maintain cheese quality. With a processing capacity ranging from 300 to 4000 liters per batch, it heats cheese at 138-142°C and rapidly cools it to 85-90°C, ensuring microbial destruction and product longevity for up to six months without refrigeration. The system integrates seamlessly into production lines with automation features such as a Siemens PLC system for precise control over temperature and pressure. Constructed from AISI304-316 stainless steel, it is durable and food-safe. Key components like the holding section with Teflon inliner and flash cooling tank with tubular condenser optimize the process, while automatic valves manage product and steam routing. It’s a reliable choice for dairy producers seeking efficiency and high-speed operations in liquid and slurry cheese processing.
Benefits
- Extends product shelf life to six months without refrigeration, reducing waste and storage costs.
- Enhances microbial safety, preserving quality and flavor in various cheese types.
- Minimizes operational oversight with automated Siemens PLC controls, improving efficiency.
- Offers high processing capacity up to 4000 liters per batch, meeting large-scale production needs.
- Constructed from durable stainless steel, ensuring longevity and food safety compliance.
- Applications
- Cream cheese,Triangle cheese,Spreadable cheese,Processed cheese
- End products
- Mascarpone,Brie spread,Havarti cream spread,Cheddar cheese slices,Neufchâtel cheese,Fromage blanc,Monterey jack spread,Port salut spread,Gouda cheese triangles,Laughing cow cheese triangles
- Steps before
- Pre-heating,Pasteurization,Emulsification
- Steps after
- Cooling,Packaging,Storage
- Input ingredients
- pre-heated cheese,processed cheese,cream cheese,spreadable cheese,triangle cheese
- Output ingredients
- long-lasting cheese,shelf-stable cheese,freshness-maintained cheese
- Market info
- Capacity
- 300 – 4000 l/batch
- Processing temperature
- 138 – 142°C
- Cooling temperature
- 85 – 90°C
- Maximum processing temperature
- 145°C
- Material
- AISI304-316 stainless steel
- Automation
- Siemens PLC System
- Vacuum pump capacity
- 2 x 45 m³/h
- Steam heating system
- Temperature-controlled with control valve,PT 100 sensors
- Batch vs. continuous operation
- Batch
- Automation level
- PLC / Automated
- CIP/SIP
- CIP
- Cleaning method
- CIP
- Compatibility with stainless steel
- AISI 304/316
- Compatible with PTFE
- Yes
- Corrosion resistance
- High
- Thermal resistance
- Up to 145 °C
- Cleanability
- CIP compatible
- Material
- AISI304-316 quality stainless steel
- Processing temperature
- Max. 145 °C
- Capacity
- 300 – 4000 l/batch
- Holding section material
- Teflon – Inliner
- Cooling system
- Flash Cooling Tank with tubular condenser
- Control system
- Siemens PLC System
- Heating method
- Temperature-controlled steam heating system
- Vacuum pump capacity
- 2 x 45 m³/h
- Control panel type
- Siemens PLC System
- Automation system
- Temperature-controlled steam heating system with control valve,PT 100 temperature sensors
- Valve type
- Automatic valves for product and steam routing
- Piping and Wiring
- Pre-assembly with internal piping,wiring,and pneumatics
- Capacity customization
- 300 – 4000 l/batch