Rotary drum blancher for vegetables

Streamline your processing line with this rotary drum solution, ensuring precise blanching, cooking, cooling, and rehydrating for diverse food products while reducing energy and water consumption.

Blanches, Cooks, and Cools High-Volume Food Products

The Rotary Drum Blancher from Lyco Manufacturing offers a robust solution for high-volume food processing. Utilizing a trunnion/wheel support design, it eliminates shaft breakage while ensuring efficient blanching, cooking, cooling, and rehydrating in a continuous operation. This equipment is pivotal for processing vegetables, dry beans, rice, pasta, and plant-based proteins, delivering optimal results for blanched carrots, canned beans, and sous vide proteins. It boasts a 50% higher throughput than competitors, handling up to 24 feet in length and available in diameters up to 72 inches. Energy-efficient and designed for a smaller footprint, it saves water and energy, offering precise control over retention times from 2 to 60 minutes. Featuring easy-to-clean sanitary construction, the Rotary Drum Blancher integrates seamlessly into existing production lines, reducing both process times and maintenance costs. Best suited for food, meat, poultry, and pet food industries, it aligns with continuous high-volume operations, accommodating both solid and slurry product types.

Benefits

  • Maximizes processing efficiency with 50% higher throughput.
  • Reduces energy and water usage for cost-effective operations.
  • Ensures uniform product quality with precise temperature control.
  • Streamlines maintenance with durable trunnion design and easy-to-clean construction.
  • Integrates seamlessly into high-volume production lines, minimizing space requirements.

General


Applications
Sous vide,Meat/poultry/seafood,Pasta,Pet food,Green beans,Plant-based protein,Rice,Vegetables,Dry beans
End products
Blanched carrots,Veggie burgers,Canned dog food,Canned kidney beans,Frozen green beans,Parboiled rice,Pasta salad mix,Sous vide chicken breast
Steps before
Cleaning,Sorting,Pre-processing,Material Handling
Steps after
Cooling,Packing,Further Processing,Quality Control
Input ingredients
dry beans,vegetables,rice,pasta,green beans,sous vide packaged food
Output ingredients
blanched dry beans,blanched vegetables,blanched rice,blanched pasta,blanched green beans,cooked or rehydrated sous vide food
Market info
Lyco Manufacturing is known for designing and producing innovative cooking, cooling, and liquid-solid separation equipment, primarily for the food processing industry, with a strong reputation for reliability, efficiency, and cutting-edge solutions.

Technical Specifications


Diameter
36 in. (91.44 cm) to 72 in. (182.88 cm)
Length
4 ft. (1.22 m) to 28 ft. (8.53 m)
Throughput
50% higher than competition
Retention time
2 to 60 minutes
Cooling time reduction
40%
Energy efficiency
Less energy consumption
Water usage
Less water usage
Capacity
Higher capacity in a smaller footprint
Agitation
Gentle agitation

Operating Characteristics


Working mechanism
Rotary drum with direct steam
Batch vs. continuous operation
Continuous
Integrated steps
Blanching,cooking,cooling
Agitation system
Gentle agitation
Retention time control
2 to 60 minutes
Automation level
Precision manufacturing
Energy efficiency
Less energy usage
Footprint
Smaller
CIP principles
Easy-to-clean sanitary construction

Physical Characteristics


Machine footprint
Small footprint
Drum diameter
36 in / 48 in / 60 in / 72 in
Drum length
4 ft – 28 ft
Discharge method
Chute discharge
Feed method
Gravity chute or water-cushioned in-feed flume
Sanitary construction
Yes

Custom Options


Control panel type
PLC-controlled
Discharge method
Gravity chute / water-cushioned in-feed flume
Drum diameter
36 in. (91.44 cm) to 72 in. (182.88 cm)
Drum length
4 ft. (1.22 m) to 28 ft. (8.53 m)