Radial flow scrubber for industrial gas cleaning
Optimize your gas cleaning process with a radial flow scrubber capable of handling high temperatures and removing critical substances, ensuring high efficiency in emission control and purity of end-products.
Cleans and Cools Industrial Gases
The Radial Flow Scrubber, a sophisticated offering for emission control and gas processing, is engineered to meet the rigorous standards of industries like non-ferrous metallurgical, chemical, and environmental engineering. Its design features variable adjustment of the scrubbing zone, which, combined with automatic gas pressure drop control, ensures constant scrubbing efficiency. Capable of handling raw gas temperatures up to 800°C, it utilizes a combination of materials and brick lining to withstand harsh conditions. In various processes, it effectively removes impurities, such as sulfuric acid mist and heavy metals like lead, arsenic, and selenium, while condensing aerosols. With an adaptable scrubbing zone, the Radial Flow Scrubber can maintain differential pressure even with fluctuating gas volumes, optimizing energy usage and maintaining effective separation under diverse operational conditions. The system is ideal for both batch and continuous operations, offering enhanced customization and integration capabilities to suit specific production requirements.
Benefits
- Achieves high removal efficiencies with minimized energy consumption through adjustable scrubbing zones.
- Adapts seamlessly to varying gas volumes, maintaining stable collection efficiency and reducing operational variability.
- Withstands extreme temperatures and corrosive substances, ensuring durability and reliability in demanding environments.
- Reduces environmental impact by effectively eliminating hazardous emissions such as aerosols and heavy metals.
- Offers flexible integration into existing systems, enhancing process efficiency and lowering retrofitting costs.
- Applications
- Chemical processing,Non-ferrous metallurgical industry,Gas cleaning,Gas cooling,Emission control
- End products
- Arsenic (as) extraction,Acid mist removal,Lead (pb) removal,Selenium (se) refinement,Aerosol condensation,Sulfuric acid
- Steps before
- Raw gas collection,Gas pre-dedusting,Gas saturation
- Steps after
- Droplet separation,Gas cooling,Gas cleaning
- Input ingredients
- raw gas,critical substances,As,Se,Pb,gas with solid impurities,aerosols
- Output ingredients
- clean gas,collected impurities,gas with reduced temperature,condensed aerosols
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Gas Inlet Temperature
- Up to 800 °C
- Pressure Differential
- Variable,optimized for efficiency
- Collecting Efficiency
- High,adjustable as required
- Scrubbing Liquid Injection
- Central nozzle
- Scrubbing Zone Adjustment Ratio
- 1
- Flow Rate Control
- Automatic gas pressure drop control
- Droplet Separator
- Integrated with scrubber zone
- Material and Lining
- Appropriate materials with brick lining
- Operating Modes
- Batch processes,non-exclusive
- Gas Cooling
- Water evaporation
- Gas Cleaning
- Aerosol condensation,solid impurity removal
- Energy Usage
- Energy saving design
- Working mechanism
- Radial flow
- Integrated steps
- Gas cooling and cleaning
- Batch vs. continuous operation
- Batch / Adjustable flow
- Automation level
- Automatic gas pressure drop control
- Energy efficiency
- High,with energy-saving features
- Cleaning method
- Automatic
- Flow adjustability
- Variable adjustment of the scrubbing zone
- Emergency systems
- Emergency water system
- Corrosion resistance
- Brick lining for high temperatures and acidic gases
- Temperature resistance
- Up to 800 °C with appropriate materials
- Handling of critical substances
- As,Se,Pb
- Gas cooling
- Water evaporation-based
- Gas cleaning
- Aerosol condensation and impurity removal
- Scrubber shape
- Radial flow
- Scrubber zone adjustment
- Variable
- Material
- Brick lining
- Gas inlet configuration
- Top or bottom
- Accommodation
- Multiple scrubbing stages in a single vessel
- Working temperature
- Up to 800°C
- Droplet separator
- Integrated in casing
- Adjustable flow rate
- Yes
- Material selection
- Brick lining for high temperature
- Scrubbing zone adjustment
- Variable cross-section
- Pressure drop control
- Automatic