Vacuum mixer reactor for liquids and semi-solids
Achieve precise mixing and emulsification of complex liquid formulations with this versatile vacuum mixer reactor, designed to handle high-viscosity products while ensuring uniformity and stability under variable pressure and temperatures.
Mixes, Reacts, and Emulsifies Liquids and Semi-Solids
The Bachmix Multifunction from Bachiller is a high-precision vacuum mixer and reactor designed for handling liquids and semi-solids in demanding industries such as pharmaceuticals, cosmetics, and fine chemicals. This equipment excels in processes requiring precise mixing, homogenization, and emulsification, thanks to its coaxial mixing tools and high shear rotor-stator agitator. With capacities ranging from 150L to 5,000L, the unit supports operations under vacuum and pressure up to 3 bar(g), optimizing product de-aeration without additional steps. It features a PLC control system for full process automation and integration, allowing for seamless supervision with perfect traceability of fabrication parameters. Its robust design includes a heating/cooling jacket, sanitary construction meeting cGMP, FDA validation, and ASME VIII compliance, making it suitable for complex processing environments. The stainless steel construction with mirror polish ensures durability and easy maintenance, complemented by an integrated CIP/SIP system for efficient cleaning. Customization options are available, including versions for ATEX zones and software for product recipe creation, ensuring the equipment meets specific production needs.
Benefits
- Enhances product quality with precise vacuum mixing and pressure control, reducing contamination risks.
- Minimizes labor costs through fully automated, PLC-controlled operations with user-friendly interfaces.
- Improves efficiency and energy savings with high shear emulsification and optimal temperature management.
- Ensures regulatory compliance with GMP and FDA validated design, suitable for pharmaceutical applications.
- Facilitates rapid product changeovers and maintenance with integrated CIP/SIP cleaning systems.
- Applications
- Food,Semi-solids,Fine chemicals,Alkaline batteries,Cosmetics,Adhesives,Resins,Pharmaceuticals
- End products
- Sunblock creams,Bio-cosmetics,Body milk lotions,Dessert creams,Fruit marmalades,Mayonnaise dressings,Sweeteners,Apis (active pharmaceutical ingredients),Medicinal syrups,Baby food formula,Cooking sauces,Flavor concentrates,Diet shakes,After-sun lotions,Medicinal ointments,Polymer adhesives,Antibiotic creams,Hair pomades,Shaving gels,Synthetic resins,Hair styling gels,Facial masks,Fruit concentrates,Cosmetic creams,Alkaline battery gel,Colorants,Suppositories,Lip balms,Essential oil emulsions,Toothpastes,Gelatin preparations,Silicone emulsions,Vitamin supplements,Tomato ketchup
- Steps before
- Grinding,Emulsification,Purification,Segregation
- Steps after
- Sterilization,Packing,Cooling,Homogenization
- Input ingredients
- liquids,semi-solids,solids,high viscosity products,complex rheology products,colorants,pigments,adhesives,polymers,resins
- Output ingredients
- homogenised products,emulsions,cosmetics,pharmaceutical products,food additives,creams,gels,syrups,tooth pastes,diet food,vitamin complements,mayonnaise,sauces
- Market info
- Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.
- Capacity
- 150–5000 L
- Working Volume
- 20% to 100% of capacity
- Pressure
- Up to 3 bar(g)
- Operation Temperature
- Up to 200º C
- Design Standard
- ASME VIII div.1 – AD-2000 – EN-13445
- Surface Finish
- Internally mirror polished Ra ≤ 0.6 µm
- Mixing Tools
- Coaxial
- Automation
- PLC-controlled
- Working mechanism
- Vacuum and pressure operation
- Integrated steps
- Homogenization,emulsification,washing,and sterilization
- Automation level
- PLC control system
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP principles integrated
- Cleaning method
- Automatic cleaning systems
- Operational flexibility
- Variable working volume from 20% to 100%
- Pressure operation
- Up to 3 bar(g)
- Temperature range
- Operation up to 200º C
- Mixing tools control
- Independent coaxial mixing
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Tank shape
- Vertical Cylinder
- Tank size
- 150L to 5000L
- Feed/discharge method
- Integrated inlet of solids and liquids
- Control panel type
- Color touch screen
- Coaxial mixing tools
- Anchor with rotation in both directions
- Control panel type
- PLC control system with color touch screen interface
- Integration possibilities
- Integrated inlet of solids and liquids
- Automation levels
- Different levels of supervision and automation available
- Lifting lid mechanism
- Automatic SUPERCLAMP closing system
- Mixing tools arrangement
- Coaxial mixing tools independently controlled