Desiccant wheel dryer for plastic processing

Optimize drying processes in plastic manufacturing with a system designed for enhanced energy efficiency and minimal maintenance, ensuring precise moisture control and product consistency for demanding applications.

Removes Moisture from Plastic Materials

The ADP Series Desiccant Wheel Dryer from AEC revolutionizes moisture control in the plastics processing industry. Utilizing a rotating desiccant wheel, this dryer efficiently processes humid air through drying, regeneration, and cooling stages, ensuring optimal drying for extrusion, injection, and blow molding applications. It’s designed for seamless integration into automated and continuous operations, featuring a proprietary PLC for intelligent process adaptation. The system boasts a drying temperature capacity of up to 365°F/185°C and customizable air flow, enhancing drying precision for products like plastic bottles, films, and medical components. With its energy-efficient design and reduced mechanical wear, the ADP Series minimizes maintenance needs and supports diverse voltages, making it versatile across global manufacturing environments.

Benefits

  • Enhances production consistency with precise moisture control.
  • Reduces energy usage and operational costs through smart process adaptation.
  • Minimizes maintenance with a robust, wear-resistant desiccant wheel design.
  • Protects material integrity by preventing over-drying and degradation.
  • Integrates easily with existing production lines for seamless operation.

General


Applications
Blow molding,Extrusion,Plastics processing,Injection molding
End products
Plastic bottles,Automotive components,Plastic pipes,Plastic sheets,Electronic housings,Plastic containers,Medical device components,Packaging materials,Plastic toys,Plastic pellets,Plastic films
Steps before
Blending,Conveying
Steps after
Extrusion,Injection Molding,Blow Molding
Input ingredients
humid process air,material hopper
Output ingredients
dry air,dried material
Market info
AEC (ACS Group) is known for manufacturing industrial equipment such as cooling, heating, and conveying solutions, serving various industries with a reputation for high-quality engineered-to-order systems and reliable customer support.

Technical Specifications


Drying temperature
Up to 365°F/185°C
Dew Point
Down to -58°F/-50°C
Automation
PLC-controlled
Process Air Flow
Adjustable
Touchscreen Size
7” Vertical
Dew Point Sensor
Internal
Power Supply
460V/3 ph/60 hz
Air Source
No need for compressed air
Cooling Water Requirement
Not required

Operating Characteristics


Working Mechanism
Desiccant wheel with rotating mechanism
Integrated Steps
Drying,Regeneration,Cooling
Energy Efficiency
Monitors return air temperature to optimize energy usage
Automation Level
Smart Mode with PLC technology
Batch vs. Continuous Operation
Continuous
Material Protection Management
Prevents over drying and degradation
Safety Loading System
Prevents undried material from reaching production
Cleaning Method
Requires no additional cooling water or air
Adjustable Process Air Flow
Available
Alarm System
Visual and audible alarms

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Dryer Type
Desiccant Wheel Dryer
Temperature Range
Up to 365°F / 185°C
Compact Footprint
Yes
Footprint
Compact and separate from drying hopper
Touchscreen Interface
7” High Resolution Vertical
Automation
Smart Mode with PLC technology
Material Hopper Integration
Separate Installation
Internal Sensor
Dew Point Sensor Included
Construction Material
Steel Protection for Desiccant Wheel
Brushless Conveying System
Integrated Feeding Kit
Voltage Options
230V,460V,575V

Custom Options


Control panel type
7” vertical touchscreen
Integration possibilities
Modbus RTU communications
Remote control
Available
Alternative voltages
230V,575V
Process air flow adjustability
Adjustable
Material selection table
Pre-set or programmable drying parameters