In-line mayonnaise emulsifying system
Streamline your sauce and dip production with a system designed for efficient emulsification, mixing, and pasteurization, ensuring consistent quality and flavor in every batch.
Emulsifies and Processes Sauces and Dips
Dutch Process Technology offers a versatile solution with their skid-mounted Inline Emulsifying System, ideal for the efficient production of sauces and dips. This system utilizes a single-pass emulsifying process to ensure consistency across a range of products, from mayonnaise to salsa, catering to diverse consumer demands. Designed for continuous and batch operations, it handles both low and high-viscosity applications, ensuring flexibility for food manufacturers.
The system boasts an automatic flow calibration and recipe storage feature, facilitating seamless integration into existing production lines. Suitable for producing emulsified sauces with up to 80% oil content, it also incorporates optional premix and inline mixing capabilities for added versatility. Constructed from stainless steel, it is equipped with an integrated CIP system for efficient and hygienic cleaning, minimizing downtime.
Whether producing traditional kettle-cooked BBQ sauce or a contemporary low-fat dressing, this equipment supports a variety of end-products through its multi-purpose functionality, making it essential for modern food processing companies seeking to optimize their condiment offerings.
Benefits
- Enhances product consistency through precise emulsification and mixing.
- Minimizes operational downtime with integrated CIP cleaning.
- Expands production capabilities with support for both complex and simple recipes.
- Reduces setup time with automatic flow calibration and recipe storage.
- Ensures versatile production with compatibility across a wide range of viscosities and product types.
- Applications
- Sauces,Emulsified sauces,Dips,Condiments,Dressings
- End products
- Ketchup,Hummus,Cheese sauce,Gravy,Mayonnaise,Cranberry sauce,Salsa,Bbq sauce
- Steps before
- Recipe formulation,Premixing,Ingredient preparation,Starch paste preparation
- Steps after
- Cooling,Packing,Labeling
- Input ingredients
- oil,egg powder,sugar,salt,sorbate,starch paste
- Output ingredients
- mayonnaise,ketchup,BBQ sauce,cheese sauce,gravy,cranberry sauce,salsa,hummus
- Market info
- Dutch Process Technology is known for its expertise in designing and manufacturing custom-engineered industrial process equipment, particularly for the chemical and pharmaceutical industries, with a strong reputation for quality and innovation.
- Automation
- Recipe storage,touch screen controls
- Batch size
- 300,500,1000,1500,2000,2500,3000 litre
- Batch vs. continuous
- Batch or inline
- Cleaning method
- CIP cleaning
- High viscous product capacity
- up to 500,000 cps
- Heat exchange surface
- Large
- Control panel type
- Touch screen
- Material
- Stainless steel duplex 1.4462
- Working mechanism
- In-line emulsifying
- Integrated steps
- Mixing,dispersing,emulsifying,cooking,cooling,vacuum processing
- CIP principles
- Integrated CIP cleaning
- Batch vs. inline flow
- Turnkey skid mounted batch and in-line system
- Automation level
- Recipe storage,touch screen controls
- Energy efficiency
- Dual heat exchange cylinders
- Corrosive resistance (e.g. acids)
- Stainless steel duplex 1.4462
- Density/particle size
- 1" particulates
- Batch size
- 300,500,1000,1500,2000,2500,3000 litre
- Footprint
- Compact design
- Heat exchange surface
- Large
- Maximum Viscosity
- Up to 500,000 cps
- Emulsifying type
- In-line / Single pass
- Material
- Standard stainless steel duplex 1.4462
- Heat exchange cylinders
- Dual
- Control panel type
- Touch screen controls
- Recipe storage
- Available
- Integration possibilities
- CIP system integration
- Batch size options
- 300,500,1000,1500,2000,2500,3000 litre
- Automation level
- Automatic flow calibration
- Emulsifying system type
- Single pass inline emulsifying
- CIP system
- Integrated CIP cleaning
- Optional features
- Premix system,inline mixer