Intermeshing mixing and grinding for ground meat products

Achieve consistent mixing and grinding with a single, versatile unit designed for high-speed processing of fragile meat products, ensuring precise granulometry and rapid absorption of ingredients for superior product quality.

Mixes and Grinds Ground Meat Products Efficiently

The GEA CombiGrind I from GEA is a versatile intermeshing mixer-grinder designed specifically for efficient processing of ground meat products. Combining gentle mixing with high-capacity grinding, it ensures excellent product structure and density. This equipment is ideal for producing a variety of meat products such as patties, sausages, meatballs, and nuggets. With a mixing capacity ranging from 1500 to 2200 liters and grinder diameters of 200 to 280 mm, it supports both fresh and frozen meat processing.

The CombiGrind I integrates seamlessly into existing production lines or functions as a standalone unit, equipped with optional features like liquid CO2 or N2 cooling for bacterial control and extended product shelf life. Its hygienic design facilitates easy cleaning, while user-friendly maintenance is ensured with features like leakproof shaft seals and a cleaning trolley. With cutting-edge modularity, including options for hard particle sorting and variable mixing speeds, this robust machine supports the customizable configurations essential for diverse food processing operations.

Benefits

  • Enhances production efficiency with reduced mixing time by up to 20%.
  • Maintains superior product quality with consistent granulometry and color definition.
  • Extends product shelf life by minimizing bacterial growth with advanced cooling options.
  • Facilitates seamless integration and standalone operation for flexible production needs.
  • Simplifies maintenance with a hygienic design and easy-to-clean components.

General


Applications
Meatballs,Ground meat products,Case-ready portions,Nuggets,Pre-ground meat products,Patties,Fragile meat products,Hamburgers,Salami,Ground meat sausages
End products
Chicken nuggets,Turkey burger patties,Pepperoni,Beef meatballs,Minced beef,Plant-based burger patties,Beef burger patties,Chorizo,Bratwurst,Vegan sausages,Pre-packaged minced meat portions,Turkey meatballs,Chicken mince,Pork mince
Steps before
Pre-grinding,Pre-mixing,Ingredient loading
Steps after
Forming,Packaging,Cooling,Sterilization
Input ingredients
pre-ground meat,fragile meat products,fresh and frozen meat mixtures,liquids,spices,additives
Output ingredients
ground meat products,case-ready portions,hamburgers,various types of salami,patties,ground meat sausages,meat balls,nuggets
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Mixing capacity
1500 L,2200 L
Grinder unit
Ø 200 mm,Ø 280 mm
Dimensions
1795x1284x1805 mm,1847x1692x1921 mm
Electric power
55-77 kW,92.5-105.5 kW
Mixing and grinding system
Intermeshing
Cooling options
Liquid CO2 or liquid N2
Quantity Options
3- or 5-piece cutting sets
Automation
Advanced process control
Hard particle sorting
Automatic sorting system

Operating Characteristics


Working mechanism
Intermeshing mixing,grinding
Integrated steps
Mixing and grinding in one unit
Batch vs. continuous operation
Batch
Cleaning method
Manual with hygienic design
Changeover time
Minimal due to integrated design
Automation level
Automated control for cooling and mixing
Energy efficiency
Measured via motor torque load

Material Compatibility


Biological compatibility
Yes
Cleanability
High
Corrosive resistance (e.g. acids)
Stainless Steel
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
1795x1284x1805 mm / 1847x1692x1921 mm
Mixing capacity
1500 l / 2200 l
Grinder unit diameter
Ø 200 mm / Ø 280 mm
Compact footprint
Yes
Control panel type
PLC-controlled
Discharge method
Optional discharge gate

Custom Options


Integration possibilities
Stand-alone or in-line integration
Modular design
Optional discharge gate,cooling,dosing,weighing,hard particle removal