Helicoid heat exchanger for grape mash and fruit pulp

Enhance your beverage processing with a heat exchanger designed for high-efficiency heating and cooling of grape mash and fruit pulp, accommodating solids and fibers while optimizing energy use. Ideal for precision temperature control in continuous, in-line fermentation and chilling operations.

Controls Fermentation and Temperature in Grape Mash Processing

The C 24 Helicoid Monotube Heat Exchanger from Cadalpe is a precision-engineered solution tailored for the intricate demands of the beverage and wine industries. This heat exchanger distinguishes itself with a unique helicoid design that utilizes counterflowing fluids, ensuring an exceptionally high heat exchange coefficient. Its specialized corrugated stainless steel pipes reduce the required heat exchange surface, outperforming conventional smooth pipe heat exchangers. It’s particularly adept at processing grape mash, fruit pulp, and other products with suspended solids, making it ideal for applications involving white wine chilling, red wine fermentation control, and fruit juice concentration. The entire unit is constructed from AISI 304 stainless steel, offering outstanding corrosion resistance. Optional polyurethane insulation and stainless steel covers enhance operational efficiency. Designed for continuous, in-line operations with the capability to handle up to 25-30% suspended solids, this equipment supports high-speed production environments. Customization options and engineering support are available to align with specific production requirements.

Benefits

  • Enhances process efficiency by significantly reducing energy use with its high heat exchange coefficient.
  • Facilitates seamless in-line integration for continuous and high-speed production, minimizing operational bottlenecks.
  • Supports product quality by maintaining controlled temperature during cooling, heating, and fermentation processes.
  • Built from AISI 304 stainless steel, ensuring durability and resistance to corrosion in beverage environments.
  • Customizable solutions available, providing flexibility to meet unique production line specifications and challenges.

General


Applications
Grape mash,Fruit pulp,Beverage industry,Wine
End products
Red wine,Grape juice,Non-fermented grape mash,Fruit juice concentrate,White wine
Steps before
Harvesting,Crushing,Destemming
Steps after
Pressing,Fermentation,Filtration
Input ingredients
grape mash,white grape mash,black grape mash,fruit pulp,products with suspended solids,products with fibers
Output ingredients
homogeneously cooled grape mash,homogeneously heated grape mash,in-line chilled white grape mash,instantaneously chilled black grape mash
Market info
Cadalpe is renowned for designing and manufacturing custom-engineered equipment for the wine, beverage, and food industries, specializing in advanced filtration, distillation, and heat exchange technologies, earning a reputation for innovation and quality.

Technical Specifications


Material
AISI 304 stainless steel
Heat exchange coefficient
Exceptionally high
Profile type
Corrugated
Heat exchange type
Counterflow
Temperature control
15°C for white grape mash,25°C for black grape mash
Insulation option
Injected expanded polyurethane
Suspended solids/fibres handling
Up to 25-30%
Application
Wine,grape mash,fruit pulp

Operating Characteristics


Working Mechanism
Counterflow
Batch vs. Inline Flow
Inline Continuous
Cleaning Method
CIP / Manual
Heat Exchange Coefficient
High
Material Handling
Handles Suspended Solids

Material Compatibility


Abrasion resistance
High
Biological compatibility
Yes
Cleanability
Easy
Corrosive resistance (e.g. acids)
High
Density/particle size
Suspended solids up to 25-30%

Product type Characteristics


Solids content
Up to 25-30%
Sensitivity to heat
Heat-sensitive
Viscosity
Medium to high viscosity
Foaming
Low foaming
Container type
Grape mash / Fruit pulp

Physical Characteristics


Concentric pipe design
Two concentric stainless steel pipes
Corrugated profile
Special corrugated profile in pipes
Material
AISI 304 stainless steel
Insulation
Injected expanded polyurethane
Cover material
Stainless steel

Custom Options


Insulation Type
Injected expanded polyurethane
Material Type
AISI 304 stainless steel
Cover Material
Stainless steel
Pipe Design
Corrugated profile
Operational Mode
Counterflowing fluids