Fast cooling system for high-temperature furnaces
Optimize your production line with rapid cooling solutions designed to prevent thermal stress and maintain material integrity during high-temperature processes. This advanced system ensures faster throughput and precise temperature control, crucial for enhancing quality and reducing cycle times in critical manufacturing and research applications.
Enables Rapid Cooling After Heat Treatment
The Fast Cooling Furnace from Carbolite Gero is designed to address the critical need for rapid temperature transitions in high-temperature processes. Utilizing a combination of inert gas cycling and water-cooled heat exchangers, this furnace significantly reduces cooling time, which is essential for applications such as soldering, brazing, debinding, and calibration in industries like aerospace, automotive, and electronics. The furnace can be quickly integrated into your production line, offering PLC controls and automatic operations to streamline processes and ensure precise temperature management. With options for custom builds, it accommodates specific requirements, including material compatibility with stainless steel and the ability to maintain inert atmospheres when cooling semiconductor components, advanced ceramics, and protective glass coatings. Its energy-efficient design not only minimizes thermal stress on materials but also optimizes gas consumption, reducing operational costs. Additionally, Carbolite Gero provides comprehensive engineering support for customization requirements, ensuring that your fast cooling solution meets all industry standards and process demands.
Benefits
- Reduces production cycle time with rapid cooling capabilities.
- Minimizes thermal stress to enhance material longevity.
- Lowers operational costs through efficient gas consumption.
- Integrates seamlessly into existing processes with automated control features.
- Customizable design to meet specific industry compliance requirements.
- Applications
- Calibration furnaces,Ceramics,Metallurgy,Soldering,Heat treatment,Material science,Electronics manufacturing,Research laboratories,Brazing,Industrial manufacturing,Vacuum processing,Aerospace components,High-temperature processes,Thermal testing,Debinding,Glass processing,Automotive parts
- End products
- Silicon wafers,Advanced ceramics,Protective glass coatings,Electronic circuit boards,High-performance coatings,Automotive brake discs,Semiconductor components,Laboratory testing samples,Stainless steel heat exchangers,Hydrogen-treated materials,Brazed joints,Industrial machinery parts,Tungsten carbide tools,Refined metal powders,Metallic alloys,Aerospace engine components
- Steps before
- Preheating,Sample Preparation,Atmosphere Setting
- Steps after
- Cooling,Unloading,Quality Inspection
- Input ingredients
- sample,materials,inert gas,ambient air,quartz glass retort
- Output ingredients
- cooled sample,cooled materials,warmed cooling air,exhausted air,cold gas
- Market info
- Carbolite Gero is renowned for designing and manufacturing high-temperature laboratory and industrial furnaces and ovens, offering expertise in heat treatment solutions, with a reputation for quality, reliability, and precise thermal processing across various industries.
- Cooling Method
- Fast cooling
- Cooling Medium
- Ambient air / Inert gas
- Cooling Temperature Range
- Varies by method
- Temperature Range
- Up to 3000°C
- Cooling Time
- 80 seconds (1600°C to under 800°C)
- Capacity
- 25 litres and above
- Automation
- Manual / Automatic
- Sample Movement
- Manual / Automatic lowering
- Atmosphere Control
- Inert Gas
- Insulation Panels
- Removable / Automatic
- Heat Exchanger
- Water cooled
- Airflow Control
- Blown ambient air
- Heating Elements
- Split half shells
- Furnace Type
- BLF Bottom loader / LHT Vacuum
- Gas Cycling
- Inert gas with roots pump
- Cooling Enhancement
- Inert gas blasters
- Cooling Methods
- Movable insulation panels,ambient air blow,inert gas cycling
- Cooling Speed
- Fast cooling options available
- Automation Level
- Manual / Automatic
- Sample Movement
- Moving to cool zone,bottom loading
- Control Options
- PLC control,automation
- Coolant Type
- Water-cooled,air-cooled
- Low Thermal Stress
- Design to avoid rapid temperature changes
- Fast Changeover
- Rapid sample transfer for cooling
- Corrosive resistance (e.g. acids)
- High
- Thermal stability
- High temperatures (up to 3000°C)
- Inert atmosphere compatibility
- Yes
- Mechanical stress durability
- High stress resistance
- Thermal shock resistance
- Resistant
- ISO Certification
- ISO 9001 / ISO 14001
- Movable insulation panels
- Manual / Automatic
- Sample movement method
- Bottom loading / Chamber transfer
- Cooling zone design
- Water cooled chamber / Ambient air
- Footprint
- Customizable / Varies with model
- Safety features
- Safety hearth cage / Radiation shutter
- Loading mechanism
- Automatic lowering / Manual operation
- Atmosphere control
- Inert gas retort / Ambient air cycling
- Cooling system
- Blowers / Heat exchanger
- Heating element configuration
- Fixed / Split,moveable shells
- Fast Cooling Option
- Sample moved to water-cooled chamber with inert gas blasters
- Movable Insulation Panels
- Auto raise for fast cooling
- Inert Gas Atmosphere Cycling
- Through water-cooled heat exchanger