High capacity chocolate moulding line
Maximize your production capacity with a tailor-made moulding line designed for versatile chocolate and confectionery creations, ensuring seamless integration and precise control over complex moulding processes.
Customizes and Moulds High Capacity Chocolate Products
The Universal Moulding Line from Aasted is a state-of-the-art solution designed for chocolate manufacturers looking to optimize high-capacity production with bespoke customization. This line excels in processing a diverse array of chocolate products, including pralines, surprise eggs, and bars with inclusions. It operates through advanced multi-stage moulding processes, allowing the production of solid, one-shot, and filled chocolate articles with precision. With a throughput of 1,000 to 10,000 kg/hour and continuous 24-hour operation, it caters to high-demand environments seamlessly. Integration into your current setup is effortless, thanks to its PLC-controlled system and compatibility with various upstream and downstream equipment. The line employs the patented FrozenCone Shell System for customizable shell thickness, enhancing product diversity without sacrificing production speed or quality. Aasted’s engineering support ensures that each line is tailor-made, fitting each client’s specific production needs while offering options for additional modules like ChocoAssort™ for automated handling and sorting.
Benefits
- Enhances production efficiency with high-capacity output (up to 10,000 kg/hour).
- Minimizes manual handling through seamless integration with existing production lines.
- Offers extensive product customization with adjustable moulding options and shell thickness.
- Increases product variation while maintaining consistent quality with multi-stage processing.
- Facilitates quick adaptation to market demands through modular add-on compatibility.
- Applications
- Snacks,Bakery,Confectionery,Sweets,Chocolate
- End products
- Chocolate tablets,Biscuit-centered chocolates,Pralines,Wafer chocolates,Surprise eggs,Chocolate bars with inclusions,Chocolate couvertures,Caramel-filled chocolates,Nougat-filled chocolates,Easter eggs
- Steps before
- Mixing,Tempering,Inclusion Preparation
- Steps after
- Cooling,Enrobing,Packing,Boxing
- Input ingredients
- solid ingredients,chocolate,nougat,caramel,inclusions,biscuits,wafers
- Output ingredients
- solid moulded products,filled chocolate articles,pralines,surprise eggs,chocolate bars,tablets
- Market info
- Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.
- Capacity
- 1,000 to 10,000 kg/hour
- Production Time
- 24 hours continuous
- Moulding Types
- Solid,centre fillings,inclusions,caramel,one-shot,triple-shot,aeration
- Add-ons
- FrozenCone Shell System
- Shell Thickness Control
- Customizable
- Automation
- Robotic transfer with ChocoAssort™ module
- Production capacity
- 1,000 to 10,000 kg/hour
- Automation level
- Fully automated with optional add-ons
- Batch vs. continuous operation
- Continuous 24 hours
- Cleaning method
- Optional CIP integration
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product type variants
- Solid inclusions,filled,aerated,tablets,couverture
- Moulded product type
- Shells,pralines,bars,surprise eggs
- Shell control options
- Thickness,shape,design
- Machine footprint
- Customizable based on production needs
- Production Capacity
- 1,000–10,000 kg/hour
- Shell Thickness Control
- Fully controllable with FrozenCone®
- Mould Compatibility
- One-shot,triple-shot,aeration,etc.
- Shape and Design Flexibility
- Custom shapes including surprise and Easter eggs
- Add-ons
- FrozenCone® Shell System,ChocoAssort™
- Production capacity
- 1,000 to 10,000 kg/hour
- Operating time
- 24 hours continuous production
- Moulding capabilities
- Solid to center fillings,inclusions,caramel,one-shot,triple-shot,aeration
- FrozenCone Shell System
- Cold-pressing shell thickness,shape and design control
- ChocoAssort™ module
- Robotic transfer of chocolate articles
- Add-ons available
- Various add-ons including FrozenCone Shell System