Spiral wafer sandwich cooler for consistent cooling

Ensure precise temperature control and optimal firmness for wafer sandwiches with streamlined cooling, crucial for maintaining quality before cutting and packing operations.

Cools and Air Dries Wafer Sandwiches

The Spiral Wafer Sandwich Cooler KSP from Hebenstreit GmbH offers precision cooling for wafer products. Ideal for firms in the food, snack, and confectionery industries, this equipment ensures that wafer sandwiches achieve the necessary cream firmness for downstream cutting and packaging processes. Using a spiral-shaped cooling section, it transports products on a robust, rust-proof steel rod belt, ensuring consistent and gentle handling.

The cooler is adaptable, with options for an integrated or external evaporator unit for refrigerating. This flexibility allows for integration into various plant layouts, including connections to a central cold water network using a suitable heat exchanger. For high humidity environments or moisture-sensitive products, the refrigerating plant with air-drying equipment enhances performance by maintaining optimal drying conditions.

Capable of continuous, high-speed operations, the Spiral Wafer Sandwich Cooler is essential for producing flat waffle sandwiches, chocolate-coated wafer bars, and an array of other wafer-based snacks. It’s designed to handle diverse environments and product types, including solid and cake-like structures, meeting the rigorous demands of wafer production lines.

Benefits

  • Enhances product quality by ensuring consistent cream firmness for precise cutting and packaging.
  • Offers flexible integration with centralized cooling systems to fit various plant layouts.
  • Reduces moisture-related defects with advanced air-drying capabilities, ideal for high humidity environments.
  • Maintains high-speed, continuous operations for increased production efficiency.
  • Durable construction with rust-proof steel promotes longevity and reduces maintenance needs.

General


Applications
Snacks,Pet food,Coated wafers,Moulded wafers,Sweets,Flat wafers,Hollow wafers,Extruded products,Whole grain products,Savoury snacks
End products
Chocolate-coated wafer bars,Whole grain crispbreads,Wafer cones,Savory wafer snacks,Cream-filled wafer snacks,Protein-enriched wafers,Decorative wafer shapes,Wafer rolls,Flat waffle sandwiches,Dog biscuit wafers,Sugar-free wafers
Steps before
Baking,Sheet Cooling,Conditioning,Spreading,Stacking
Steps after
Cutting,Discharge,Distribution
Input ingredients
wafer sandwiches,cream filling
Output ingredients
cooled wafer sandwiches,firmer cream filling
Market info
Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.

Technical Specifications


Capacity
Depends on plant capacity
Material
Rust-proof high-grade steel
Cooling option
Spiral-shaped cooling section
Cooling method
Refrigerating with air-drying
Cooling integration
Evaporator integrated or external
Heat exchanger compatibility
Yes,suitable for central cold water network
Belt material
Rod belt

Operating Characteristics


Working Mechanism
Spiral-shaped cooling section
Integrated Steps
Cooling and Air-Drying
Batch vs Continuous Operation
Depends on plant capacity
Automation Level
Manual/PLC-controlled
Cleaning Method
Manual/CIP
Air Drying Integration
Available with KM-T air-drying equipment
Refrigeration Method
Integrated or External refrigeration plant
Cooling Mechanism
Closed-loop with Air-Drying

Material Compatibility


Abrasion resistance
High-grade steel rod belt
Corrosive resistance
Rust-proof high-grade steel
Cleanability
Stainless steel components

Physical Characteristics


Machine footprint
Customizable based on plant capacity
Shape
Spiral
Belt type
Robust rod belt made of rust-proof high-grade steel
Cooling Type
Air-Drying with integrated or external evaporator
Heat exchanger
Connection to central cold water network available
Cooling Zone
Spiral-shaped cooling section
Feed/discharge method
Conveyor belt system for transport
Installation type
Integrated or external plant

Custom Options


Control panel type
Integrated / External
Integration possibilities
Central cold water network
Cooling medium
Air-Drying / Heat Exchanger
Discharge method
Spiral / Conveyor Belt