Rotary stretch-blow moulders for Pet bottles
Achieve efficient and high-speed production of diverse plastic containers with our rotary stretch-blow moulders, ideal for creating everything from water bottles to cosmetic containers while optimizing energy use and reducing operational costs.
Shapes and Blows PET and rPET Bottles
The EBS K ERGON series from SMI S.p.A. are ultra-compact, fully electronic rotary stretch-blow moulders, ideal for efficiently producing an array of PET and rPET bottles. Designed for the food and beverage industry, these moulders seamlessly integrate into high-speed production lines, with capacities reaching up to 10,000 bottles per hour. They utilize a rotary design to achieve precise blow moulding through synchronized stretching and air pressure phases, ensuring consistent quality across various bottle shapes and sizes. With motorized stretch rods and integrated heating and moulding modules, energy consumption is reduced by leveraging high-efficiency IR lamps and air recovery systems. Automation is handled by the sophisticated Motornet System® ensuring stability and ease of operation through PLC controls. The moulders feature rounded safety doors for effortless maintenance and cleaning. Each unit is available with customizable options, including cavity numbers and motorized adjustments for mold settings, catering to diverse production requirements.
Benefits
- Achieves rapid production speeds up to 10,000 bottles per hour, enhancing throughput efficiency.
- Decreases energy costs through dual-stage air recovery and high-efficiency infrared heating.
- Simplifies maintenance with ergonomic design and accessible safety doors.
- Enables precise quality control with integrated automation systems, reducing waste.
- Adapts to various production needs with customizable settings for bottle shapes and sizes.
- Applications
- Food,Pp bottles,Pet bottles,Rpet bottles,Beverage,Plastic containers
- End products
- Sauce bottles,Sports drink bottles,Household cleaner bottles,Cooking oil bottles,Water bottles,Soft drink bottles,Juice bottles,Shampoo bottles,Cosmetic containers,Detergent bottles
- Steps before
- Preform creation,Preform inspection,Preform feeding,Preform heating
- Steps after
- Bottle inspection,Filling,Capping,Packaging
- Input ingredients
- PET preforms,rPET preforms,PP preforms
- Output ingredients
- PET bottles,rPET bottles,PP bottles,plastic containers
- Market info
- SMI Group is known for designing and manufacturing innovative packaging machinery and bottling plants. They provide cutting-edge solutions for ETO equipment, emphasizing flexibility, reliability, and efficiency in serving industries like food, beverage, and consumer goods.
- Output Rate
- Up to 10,000 bottles/hour
- Bottle Size Diameter
- Min Ø = 44 mm,Max Ø = 120 mm
- Cavities
- 2,3,4
- Preform Heating
- Infrared lamps,with cooling systems
- Stretch-Blow Moulding Phases
- Stretching and pre-blowing,final blowing
- Mould Mechanical Unit Motorization
- Ensures precision in mould operations
- Automation
- Electronic control with Motornet System®
- Energy Consumption
- Reduced due to high-efficiency IR lamps and air recovery system
- Structure
- Ultra-compact with rounded safety doors
- Rotary Stretch-Blow Moulding System
- Motorized stretch rods with no pneumatic cams
- Preform Feeding
- Hopper to unscrambler to heating module infeed
- Accuracy in Preform Checks
- Detects size and vertical position
- Output Rate
- Up to 10,000 bottles/hour
- Bottle Size Range
- 44 mm to 120 mm diameter
- Automation Level
- Electronically controlled,no pneumatic cams
- Energy Efficiency
- IR lamps,double-stage air recovery system
- Cooling System
- Liquid-fed and air-fed cooling systems in the heating module
- Maintenance Requirements
- Minimized maintenance costs
- Integration Level
- Preform heating and stretch-blow moulding modules integrated
- Flexibility
- Quick change of stretch speed without mechanical intervention
- Safety Features
- Rounded safety doors for easy cleaning and maintenance
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container shape
- Various shapes from simple to sophisticated
- Machine Footprint
- Ultra-compact
- Module Integration
- Preform heating and stretch-blow moulding in single module
- Safety Doors
- Slightly rounded
- Control Panel Type
- Electronic
- Cooling Systems
- Liquid-fed and air-fed
- Carousel
- Equipped with motorized stretch rods
- Control Panel Type
- Electronic Drives
- Integration with Small Bottling Lines
- Compatible
- Changeover Operations
- Optimized Automation and Control
- Stretch Speed Control
- Electronic Management