150l jacketed glass reactor for chemical synthesis
Achieve precise control over complex chemical processes with this single jacketed glass reactor, perfect for ensuring consistent temperature and vacuum conditions during crucial reactions—ideal for producing high-purity end products such as essential oils, antibodies, and chemical formulations.
Regulates Temperature and Mixes Chemical Reactions
The Ai 150L Single Jacketed Glass Reactor from Across International provides precise temperature control and mixing for complex reactions in biopharmaceutical, chemical, and material science processes. It features a highly durable PTFE and stainless steel construction, allowing efficient vacuum operation and thermal regulation. Designed for batch and pilot operations, this reactor supports applications such as botanical extractions, pharmaceutical formulations, and industrial chemical syntheses, producing end-products like insulin, vitamin C, and plant oils.
Equipped with a built-in condenser and digital displays for speed and temperature, this ETL-certified reactor ensures exceptional condensation and efficient monitoring under vacuum conditions. Its jacketed design provides enhanced energy efficiency, while the optional 316L stainless steel splash bin enhances operational flexibility. Ideal for R&D departments, it integrates seamlessly into production lines with adjustable stirring speeds and customizable components, including stirrer types and temperature probes.
Safety remains paramount, with solvent-resistant PTFE seals and a robust stainless steel supporting framework ensuring reliability. Available customizations and accessories expand operational capabilities, making the Ai 150L Single Jacketed Glass Reactor a versatile solution for high-speed, high-precision liquid and slurry processing.
Benefits
- Enhances process efficiency with precise temperature and vacuum control, reducing operation time.
- Minimizes energy usage thanks to the integrated insulation jacket and optimized thermal regulation.
- Increases safety with durable PTFE and stainless steel components, ensuring long-term operation.
- Offers versatile application support for various industries, from pharmaceuticals to material science.
- Facilitates seamless integration into existing production lines with customizable features.
- Applications
- Liquid formulations,Fine chemicals,Pharmaceuticals,Nutraceuticals,Botanical extraction,Material science,Biopharmaceuticals,Industrial chemicals,Life science,Essential oils
- End products
- Antiseptics,Lavender oil,Vitamin c,Insulin,Antibodies,Plant oils,Graphene,Herbal extracts,Hydrochloric acid,Liquid supplements
- Steps before
- Material preparation,Chemical synthesis,Solution mixing
- Steps after
- Condensation,Material recovery,Cooling
- Input ingredients
- synthetic reaction materials,lab chemicals,viscous materials,raw chemicals,liquids,solids
- Output ingredients
- reaction products,recovered materials,condensed solvents,chemical mixtures
- Market info
- Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.
- Electrical requirements
- 110V 60Hz or 220V 50/60Hz,1-Phase,750W
- Stirring motor power
- 750 watts
- Stirring motor speed
- 300 rpm max
- Stirring motor torque
- 14.7 N.m max
- Condenser surface area
- 0.8m²
- Reaction glass vessel capacity
- 40 gallons (150L)
- Cooling/heating jacket capacity
- 12 gallons (45L,Approx.)
- Feeding flask capacity
- 2.6 gallons (10L)
- Condenser receiving flask capacity
- 5.3 gallons (20L)
- Glass material
- High borosilicate glass 3.3
- Maximum jacket pressure
- 4.4 psi or 0.03 MPa
- Glass vessel temperature range
- -110F to 400F
- Vacuum level
- 20 torr
- Drain valve
- Flush seal design with large opening and flat flange clamp
- Agitator material
- 304 stainless steel with PTFE liner
- Mobile splash bin material
- 316L stainless steel
- Shipping weight
- 650 Lbs / 870 Lbs
- Compliance
- ETL certified to UL and CSA standards
- Working mechanism
- Jacketed reaction with adjustable stirring speeds
- Integrated steps
- Material feeding and condensation with vacuum control
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual
- Safety features
- PTFE sealing,lockable casters
- Abrasion resistance
- High
- Biological compatibility
- Yes
- Cleanability
- Easy with CIP
- Corrosive resistance (e.g. acids)
- Yes - PTFE components
- Density/particle size
- High borosilicate glass 3.3
- Material compatibility
- Borosilicate glass 3.3,PTFE
- ETL certification
- Certified to UL and CSA standards
- Machine footprint
- 48 x 41 inches
- Tank shape
- Jacketed Glass
- Tank size
- 150L (40 gallons)
- Feed method
- Constant pressure feeding funnel
- Discharge method
- Glass bottom drain port with PTFE open/close valve
- Power option
- 110V 60Hz / 220V 50/60Hz
- Certification
- ETL tested to UL/CSA standards
- Stirrer/Impeller Type
- Pitched Blade / Anchor
- Options
- 316L SST splash bin w/ detachable mobile base
- Chiller for top condenser
- Ai C30 220V -30°C/-22°F 20L/min 30L vol chiller
- Top left feeding funnel
- Glass material feeding funnel / Replace with a glass hollow stopper
- Top right condenser
- Condenser with 1 vacuum and 2 chilling fluid ports / Replace with a glass hollow stopper
- Front right vacuum port
- Glass vacuum port with on/off valve / Replace with a glass hollow stopper
- Center stirrer and motor
- Center stirrer with motor / Replace with a PTFE cover
- Back temperature probe
- In-vessel temperature probe / Replace with a glass stopper
- Delivery liftgate service
- Yes / No