Sheeted pizza and flatbread production system

Achieve seamless integration and high-volume production of diverse baked goods with a system that simplifies sheeting, baking, and decorating of pizzas, flatbreads, and a variety of specialty breads.

Produces and Processes Pizza and Flatbread Dough

The Sheeted Pizza and Flatbread Production System from AMF Bakery Systems is engineered for high-efficiency operations in industrial and commercial bakeries. This fully-automated system streamlines the production of a wide array of baking products, including thin and thick crust pizzas, flatbreads, pita, naan, and tortillas. It achieves up to 80,000 pieces per hour, integrating seamlessly into your production line with its continuous operations. The system encompasses key processes such as mixing, fermentation, sheeting, proofing, baking, cooling, and decorating, all optimized for high-speed performance.

Thanks to sophisticated components like the Tromp SF Sheeting Line and the Den Boer Multibake® Tunnel Oven, it ensures consistent, high-quality output. The system is PLC-controlled, providing real-time data through AMFConnect™ for enhanced decision-making and operational efficiency. With Intralox ThermoDrive® technology, the dough is handled gently, preventing contamination and maintaining product integrity. Options for stainless steel construction ensure durability and ease of cleaning, while its modular design allows for easy customization to fit specific production requirements.

Benefits

  • Enhances production capacity with up to 80,000 pieces per hour.
  • Minimizes labor costs through fully-automated operations and PLC control.
  • Ensures product consistency and quality across diverse baked goods.
  • Reduces product waste with precise ingredient application and recirculation system.
  • Customizable design allows seamless integration into existing production lines.

General


Applications
Swirl breads,Tortillas,Flatbreads,Pizza snacks,American-style pizzas,Naan,Pita,Sheeted pizzas,Italian-style pizzas
End products
Lavash,Greek pita bread,Calzones,Margherita pizza,New york-style pizza,Thin crust pizza,Flour tortillas,Garlic naan,Tandoori naan,Corn tortillas,Cinnamon swirl bread,Detroit-style pizza,Pepperoni pizza,Thick crust pizza,Focaccia
Steps before
Dough Mixing,Fermentation,Dough Trough Handling
Steps after
Proofing,Baking,Cooling,Freezing,Conveying,Decorating,Packaging
Input ingredients
dough,raw dough,cheese,vegetables,proteins
Output ingredients
sheeted pizzas,flatbreads,pita,naan,tortilla products,thin crust pizzas,thick crust pizzas,Italian-style pizzas,American-style pizza,pizza snacks
Market info
AMF Bakery Systems is known for providing automated bakery equipment solutions, specializing in complete system design and integration for high-speed bread and bun production lines, emphasizing innovation, precision, and reliability in the baking industry.

Technical Specifications


Production Capacity
Up to 80,000 pieces per hour
Automation
Fully automated
Conveyor Capacity
Up to 30,000 lbs/hour
Mixing Capacity
Up to 3,200 lbs
Oven Type
Tunnel Oven
Baking Method
Indirectly heated hot air
Cooling System
Spiral Cooler
Freezing System
Spiral Freezer
Sheeting Line Speed
High-speed

Operating Characteristics


Working Mechanism
Sheeting and baking
Integrated Steps
Proofing,Baking,Cooling
Automation Level
Fully Automated
Batch vs. Continuous Operation
Continuous
Energy Efficiency
Low kWh/kg
Throughput
Up to 80,000 pieces per hour

Material Compatibility


Cleanability
Yes
Corrosive resistance
Yes
Abrasion resistance
Yes
Biological compatibility
Food-grade

Custom Options


Baking styles
Italian-style,American-style