Automatic rotary premade pouch filler for various industries
Streamline your pouch packaging process with precision filling and reliable sealing, essential for handling diverse product types and ensuring optimal quality control throughout your production line.
Fills and Seals Premade Pouches Efficiently
The Viking-10S-235 from Viking Masek is a premier rotary premade pouch filling and sealing machine that stands out for its efficiency and versatility in packaging. This ten-station machine is engineered to accommodate a variety of fillers and options, making it suitable for diverse industries including food, beverage, health, medical, and non-food products. Its PLC control with a touch screen interface and a servo-driven Allen Bradley platform ensures precise operation and integration into existing production lines. Capable of handling up to 40 cycles per minute, it efficiently fills and seals pouches containing solids, liquids, and powders.
The Viking-10S-235 uses a two-step sealing process and a patented cooling station to guarantee a clean, reliable seal. Additional features include pouch presence detection and bag deflation, enhancing both quality control and operational efficiency. With automated deoxidizer feeding and multiple proprietary options like a robotic pick & place bag infeed system, it optimizes packaging of products ranging from cornflakes to COVID-19 test kits. The machine is constructed with a durable welded steel frame and is available with a washdown structure, ensuring compliance with IP65 or IP66 standards for demanding environments.
With Ethernet connectivity for remote accessibility, dust collection systems, and extensive safety features, the Viking-10S-235 offers robust automation and integration capabilities. Optional customization is supported, with features like extended bag magazine and steam or gas flush, providing tailored solutions to meet specific production needs.
Benefits
- Enhances efficiency with high-speed operation, handling up to 40 cycles per minute.
- Increases product quality with precise sealing and cooling processes, minimizing waste.
- Reduces labor costs through automation and easy-to-use PLC controls.
- Ensures versatile packaging solutions for diverse products, from liquids to powders.
- Maintains operational reliability with robust construction and minimal maintenance requirements.
- Applications
- Contract packaging,Treats,Medical devices,Snacks,Cheese,Organic foods,Medical testing kits,Fish,Liquids,Food,Fresh fruit,Non-food products,Beans,Supplies,Pills,Cannabis,Capsules,Powders,Candy,Pasta,Pet food,Individual quick frozen (iqf),Nuts,Natural,Rice,Health,Cereal,Beverage,Meat,Coffee,Vegetables,Poultry,Medical
- End products
- Pre-packed salads,Canned beans,Disposable syringes,Cheddar cheese slices,Baby formula powder,Vacuum-sealed iqf broccoli,Vitamin tablets,Chocolate-coated nuts,Jasmine rice,Oatmeal cookies,Hard candies,Organic quinoa,Marinated chicken breasts,Freeze-dried pet treats,Roasted coffee beans,Penne pasta,Beef jerky for dogs,Fruit smoothies,Cornflakes,Cbd capsules,Soy milk,Covid-19 rapid test kits,Granola,Powdered protein supplements,Ground coffee,Bottled juices,Surgical gloves,Muesli base flakes,Vacuum-sealed salmon fillets,Trail mix,Vacuum-sealed hemp flower,Carrot sticks,Chocolate bars,Fruit gummies
- Steps before
- Material Preparation,Product Weighing,Product Sorting
- Steps after
- Quality Inspection,Packing,Sealing,Labeling,Cooling
- Input ingredients
- Vegetables,MRE Food,Liquid products,Powders,Cereal,Nuts,Snacks,Fresh Fruit,Meat,Poultry,Fish,Pet Food,Treats,Candy,Pasta,Beans,Rice,Cheese,Cannabis,Pills,Capsules,Medical Devices,Medical Testing Kits
- Output ingredients
- Premade Pouch,Stand-up Pouch,Pillow Bag,Doypack,Stick Pack,Quad Seal Bag,Flat Bottom Bag,Gusseted Bag,Three Side Seal Bag,Tetrahedron Bag
- Market info
- Viking Masek is known for manufacturing innovative packaging machinery. They specialize in automated packaging solutions, including vertical and horizontal form-fill-seal machines, and are reputed for quality, flexibility, and custom-engineered solutions for various industries.
- Automation
- PLC control with touch screen operation
- Maximum Speed Per Minute
- 50 bpm
- Bag Size Range
- 90 mm W x 120 mm L to 235 mm W x 350 mm L
- Power Supply
- 480 V / 3 Ph / 60 Hz / 35 A
- Compressed Air Usage
- Approx. 600 NL/min,5~6 kgf/cm²
- Sealing Process
- Two step sealing process guarantees clean sealing
- Pouch Presence Detection
- No filling,no sealing
- Cooling Station
- Cooling station for liquid products
- Operating Motion
- Rotary
- Bag Deflation Method
- Wire guide or push bars
- Frame Material
- Highly durable welded steel frame
- Production Parameter Memory
- Gripper size,machine speed,sealing temperature,and filling volume
- Optional Date Coding
- Emboss,hot stamp,inkjet or thermal transfer
- Optional Quality Control
- Checkweigher,metal detector,X-ray inspection
- Number of Stations
- 10
- Number of Lanes
- 1
- Cooling Technique
- Extended bag magazine
- Working Mechanism
- Rotary Premade Pouch Filling and Sealing
- Integrated Steps
- Filling,Sealing,Cooling
- Automation Level
- PLC-Controlled
- Batch vs. Continuous Operation
- Rotary Batch
- Pouch Presence Detection
- No Filling,No Sealing
- Deoxidizer Feeding Station
- Automatic
- Changeover Time
- Memory Settings for Easy Changeover
- CIP/SIP
- Clean-in-Place Design
- Cooling Station
- For Liquid Products
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Bag presence detection
- No filling,no sealing
- Heavy fill support
- Bag supporter for heavy fills
- Machine footprint
- Not Specified
- Pouch Size
- Min 90 mm W x 120 mm L,Max 235 mm W x 350 mm L
- Control panel type
- PLC control with touch screen operation
- Discharge method
- Automatic Rotary Premade Pouch System
- Compact footprint
- Single bag operation
- Frame Material
- Highly durable welded steel frame
- Control panel type
- PLC control with touch screen operation
- Automatic Infeed
- Proprietary Viking robotic pick,place bag infeed system
- Filling integration
- Multi-head scales,volumetric fillers,and auger fillers
- Bag presence detection
- No filling,no sealing operation
- Sealing Process
- Two-step sealing process
- Cooling Option
- Cooling station for liquid products
- Safety Features
- Fully interlocked safety guards
- Zipper Opening
- Device for zipper opening
- Clean-in-place
- Design implemented
- Ethernet Connectivity
- Available
- Washdown Structure
- IP65 or IP66
- Gas Flush Options
- Steam or gas flush
- Bag Rejection System
- Integrated