10l glass reactor system for synthetic reactions
Achieve consistent reaction control with efficient temperature and vacuum management, essential for high-precision synthesis processes in demanding research or production environments.
Controls Reactions and Temperature for Liquid Formulations
The 10L Dual Jacketed Glass Reactor System from Ai is designed to handle complex reactions in biopharmaceuticals, fine chemicals, and botanical extractions. This reactor stands out with its dual jacket design, allowing precise temperature and vacuum control, essential for processes like condensation and mixing. Ideal for producing monoclonal antibodies, APIs, and CBD oil, it incorporates adjustable stirring speeds and a pressure feeding funnel for uniform material handling. Crafted from food-grade high borosilicate glass, it ensures heat and chemical resistance. With optional ETL and CE certifications, it integrates seamlessly into R&D and continuous operations, while its digital controls and PTFE sealing offer durability and ease of maintenance.
Benefits
- Enhances precision and efficiency with precise temperature and vacuum control.
- Minimizes operational costs using solvent-resistant, durable PTFE components.
- Increases production efficiency with adjustable stirring speeds for diverse material viscosities.
- Promotes safety with heavy-duty frame and lockable casters for stable, mobile operations.
- Supports environmental compliance with energy-efficient condenser reducing utility usage.
- Applications
- Chemicals,Liquid formulations,Fine chemicals,Pharmaceuticals,Nutraceuticals,Botanical extraction,Biopharmaceuticals,Essential oils
- End products
- Liquid herbal tinctures,Synthetic polymers,Nutrient-infused beverages,Active pharmaceutical ingredients (apis),Flavored essential oil blends,Monoclonal antibodies,Cbd oil,Herbal extracts,Vitamin e supplements
- Steps before
- Synthesis Preparation,Material Loading,Initial Mixing
- Steps after
- Material Recovery,Condensation,Final Cooling
- Input ingredients
- synthetic materials,chilling fluid,thermo fluid,vacuum fluid
- Output ingredients
- condensed materials
- Market info
- Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.
- Reaction glass vessel capacity
- 10L
- Cooling/heating jacket capacity
- 3L
- Rotation speed
- 50 to 500 rpm
- Maximum jacket pressure
- 4.4 psi or 0.03 MPa
- Glass vessel temperature range
- -110F to 400F
- Vacuum level
- 20 torr
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Batch
- CIP/SIP
- CIP / Manual
- Energy efficiency
- Variable based on operation
- Changeover time
- N/A
- Cleaning method
- Manual / CIP
- Corrosion resistance
- Heat/cold/corrosion-resistant
- Chemical resistance
- Solvent-resistant PTFE
- Temperature tolerance
- -110F to 400F
- Machine Footprint
- 18 x 26 x 78 inches
- Glass Vessel Capacity
- 10L
- Cooling/Heating Jacket Capacity
- 3L
- Glass Material
- High Borosilicate Glass 3.3
- Stirrer/Impeller Type
- Anchor / Pitched Blade
- Drain Valve
- Flush Seal Design
- Frame Material
- Stainless Steel
- Frame Feature
- Lockable Casters
- Discharge Method
- Bottom Drain Port
- Control Panel Type
- Digital Speed and Temperature Displays
- Insulation Jacket
- Thermo Insulation with Viewing Window
- Glass reactor vessel
- Single jacketed / Dual jacketed
- Stirrer/Impeller Type
- Pitched Blade / Anchor
- Top right condenser
- Condenser with 1 vacuum and 2 chilling fluid ports / Glass hollow stopper
- Top left feeding funnel
- Glass material feeding funnel / Glass hollow stopper
- Center stirrer and motor
- Center stirrer with motor / PTFE cover
- Back temperature probe
- In-vessel temperature probe / Glass stopper
- Front right vacuum port
- Glass vacuum port with on/off valve / Glass hollow stopper
- Power option
- 110V 60Hz / 220V 50/60Hz
- Vacuum setup
- 3/8" hose barb with no pump / Welch 2052 220V 2.3cfm diaphragm pump / ULVAC DTC-41 110V 1.6 cfm diaphragm pump
- Chiller for the reactor
- No recirculating chiller / Ai C30 220V -30°C/-22°F 30L/min 40L chiller
- Chiller for top condenser
- No chiller / Ai C15 110V -15°C/5°F 17L/min 3L vol chiller
- Adjustable Frame upgrade
- Standard / Adjustable frame
- Options
- 316L SST splash bin w/ detachable mobile base