Vertical cooler mixer for industrial cooling mixing
Enhance your production line with efficient temperature control and rapid cooling, achieving perfect homogenization in complex material mixes while minimizing downtime.
Cools and Homogenizes Diverse Raw Materials
The KM Vertical Cooler Mixer from Zeppelin Systems is engineered for precise temperature control and effective homogenization across diverse materials. Ideal for sectors such as rubber, food, plastics, and chemical industries, it excels in processing tire rubber compounds, PVC pellets, and high-performance composites. Leveraging a double-walled design with optimized heat exchangers, it ensures high product throughput while minimizing energy consumption.
This mixer offers significant flexibility, supporting customized mixing tools that enhance processing efficiency and feature self-cleaning capabilities for reduced downtime. Its robust construction allows for continuous operation, handling powders and granules efficiently. Integration into existing production lines is seamless, facilitated by its process control compatibility and minimal non-productive time during filling and discharge cycles. Designed to withstand demanding production environments, the KM Vertical Cooler Mixer offers options in stainless steel to ensure durability and chemical resistance, providing a reliable solution for complex industrial applications.
Benefits
- Enhances production efficiency with rapid mixing and cooling cycles.
- Minimizes operational costs through self-cleaning mechanisms reducing maintenance downtime.
- Increases processing flexibility with customizable mixing tools for diverse material compatibility.
- Conserves energy with optimized heat exchangers for high throughput.
- Integrates seamlessly into existing lines, supporting continuous operation and minimal non-productive time.
- Applications
- Mixing and compounding,Performance materials,Food industry,Chemical industry,Plastics,Rubber and tire industry,Dispersion paints
- End products
- Chewing gum base,Epoxy resins,High-performance composite materials,Tire rubber compounds,Pvc pellets,Water-based paints,Silicone mixtures
- Steps before
- Material Handling,Pre-mixing,Weighing,Blending
- Steps after
- Cooling,Quality Control,Packaging,Storage
- Input ingredients
- mixing materials,grain size variants,bulk density variants
- Output ingredients
- homogenized mixture,temperature controlled mixture
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Mixing Quality
- Excellent
- Cooling Performance
- Good
- Temperature Control
- Heating/Cooling
- Heat Exchangers
- Optimized for High Throughput
- Mixing Tools
- Individually Configurable
- Productivity
- High,due to Short Mixing Times
- Cleaning Time
- Minimal
- Machine Downtime
- Minimal
- Emptying Efficiency
- Optimal
- Cooling Design
- Double-Walled
- Mixing mechanism
- Double-walled design
- Integrated heating/cooling
- Optimized heat exchangers
- Batch vs. continuous operation
- Batch
- Automation level
- Self-cleaning configurable tools
- Changeover time
- Minimal
- Cleaning method
- Self-cleaning
- Temperature control
- Yes
- Emptying efficiency
- Optimal by close alignment
- Density/particle size
- Adaptable to variations
- Heat sensitivity
- Yes/No
- Optimal emptying
- Close tool alignment
- Mixing Container Type
- Vertical cooler mixer with double-walled design
- Footprint
- Compact
- Mixing Tools
- Individually configurable and self-cleaning
- Discharge Method
- Close alignment of mixing tools with base
- Cooling Design
- Double-walled for effective temperature control
- Mixing tool configurability
- Individually configurable
- Control temperature methods
- Heating/Cooling through heat exchangers
- Mixing tool alignment
- Close alignment with base