Belt dryer for large-scale continuous drying

Achieve precise moisture control and energy-efficient processing with this belt dryer, designed for continuously drying large volumes of sensitive or bulk materials with customizable thermal zones, ensuring uniform drying and optimal product quality in demanding industrial environments.

Dries and Cools Solid and Granular Products

The Belt Dryers and Coolers by TEMA Process deliver precise thermal control for various industries seeking efficient moisture management in granular and solid products. Specializing in gentle thermal treatment, these systems are divided into multiple drying zones, allowing adjustable air volumes and temperature for maximal efficiency. They are ideal for processing products such as gypsum board, milk powder, biomass pellets, and more. Capable of continuous operation, these dryers ensure consistent throughput while minimizing energy consumption, thanks to their use of low-temperature heating media.

Integration is seamless with upstream and downstream processes, equipped with PLC control for automation and optional remote monitoring. Constructed with stainless steel for hygienic and corrosion-resistant applications, they align with stringent industry standards. Designed for easy cleaning, they are equipped with modular components for simplified installation and maintenance. Each unit can be customized based on product-specific requirements, ensuring optimal drying conditions for a wide range of operational needs.

Benefits

  • Enhances product quality with uniform drying and cooling processes.
  • Reduces energy costs through efficient, low-temperature heating methods.
  • Minimizes installation time with preassembled modular components.
  • Supports hygienic operations with easy-to-clean, corrosion-resistant stainless steel design.
  • Increases operational flexibility with customizable drying zones and airflow controls.

General


Applications
Chemicals,Food,Grains,Feed,Pharmaceuticals,Herbs,Spices,Plastics,Minerals,Biomass,Fertilizers,Fibres,Salts
End products
Sodium chloride,Detergent powders,Gelatin sheets,Eps beads,Phosphate fertilizers,Citrus pulp pellets,Spices powders,Pvc granules,Refuse-derived fuel,Animal feed pellets,Limestone powder,Biomass pellets,Feather meal,Fish meal,Gypsum board,Plastic pellets,Kaolin clay,Potassium sulphate,Organic fertilizer granules,Milk powder,Sand,Dextrose powder,Fiber fillers,Table salt,Carbon black granules,Tomato powder,Sea salt,Dried herbs,Herbal supplements,Breadcrumbs,Ammonium sulphate,Metal salts
Steps before
Purification,Grinding,Emulsification
Steps after
Cooling,Sterilization,Packing,Blanching
Input ingredients
wet product,high moisture load materials,temperature sensitive products,brittle products,sand,salt,quartz sand,gypsum,slag sand,limestone,kaolin,clay,chalk,potash,salts,phosphates,zeolites,coal,mineral ores,breadcrumbs,dextrose,rice,sugar,herbs,spices,flaked cereals,extruded cereals,milk powder,lactose,tomato pulp,citrus pulp,fish meal,fish feed,animal feed,return bread,sodium chloride,herbicides,CMC,detergents,ammonium sulphate,sodium sulphate,potassium sulphate,polymers,PVC,PVDC,plastics,EPS,fibres,metal salts,organic fertilizer,orange peel,lemon peel,sludge,manure,paper sludge,wood,biomass,refuse-derived fuel,carbon black granules,chicken manure
Output ingredients
dried product,cooled product,uniformly dried products,temperature stabilized products
Market info
TEMA Process is renowned for its expertise in designing and manufacturing industrial drying solutions, specifically fluid bed dryers and coolers, powder processing equipment, and waste material recycling technologies, recognized for efficiency and innovative technologies across various industries.

Technical Specifications


Drying Zones
Multiple with adjustable air volumes
Temperature Control
Adjustable within zones
Humidity Control
Adjustable within zones
Airflow Control
Downstream or upstream
Heating Media
Hot water,heat pump,steam,gas,thermal oil
Material Execution
Fully stainless steel
Automation
PLC-controlled
Field Installation Time
Preassembled parts for easy installation

Operating Characteristics


Working mechanism
Continuous conveyor belt system
Batch vs. continuous operation
Continuous
Automation level
PLC / SCADA
Airflow control
Customizable for maximum uniformity
Cleaning method
Easily cleanable,CIP potential
Energy efficiency
Maximized through controlled temperature and humidity
Heating options
Hot water,heat pump,steam,natural gas,thermal oil

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel
Cleanability
Fully stainless steel execution for easy cleaning
Density/particle size
Various,as applicable to product requirements

Product type Characteristics


Ductility
Brittle/Elastic
Moisture Content
High/Medium/Low
Product Fragility
Fragile/Durable

Physical Characteristics


Machine footprint
Compact / Modular
Belt length
Customized length
Belt width
Customizable width
Machine material
Stainless steel
Number of belts
Single / Multiple
Feed method
Continuous infeed
Discharge method
Continuous discharge
Height
Variable,per design
Cooling system
Integrated inline cooling
Segmented zones
Multiple drying zones

Custom Options


Control panel type
PLC / HMI
Belt type
Perforated / Multiple belt system
Air control system
Adjustable air volume,temperature and humidity control
Heating media
Hot water / Heat pump / Steam / Natural gas heaters / Thermal oil
System segments
Single or multiple drying zones
Airflow direction
Downstream / Upstream / Both