Custom coffee roasting plant solutions

Optimize your coffee production line with scalable plant solutions that integrate seamlessly from roasting to packaging, ensuring precision, efficiency, and quality in every batch.

Roasts, Grinds, and Packages Coffee Beans Efficiently

PROBAT’s Modular Coffee Processing Plant Solution is crafted for those aiming to enhance their coffee processing capabilities with precision. This tailored system supports a seamless integration of roasting, grinding, and packaging processes within your production line. Its modular design accommodates continuous, automated operation, optimizing energy use and supporting scalable throughput, whether handling solid, granules, or powder forms of coffee. Capable of processing from modest hourly outputs to several tons, it incorporates high-efficiency drum, tangential, and centrifugal roasters, as well as roll grinders, ensuring versatile application across various coffee end-products—from roasted beans to coffee pods. The system’s PLC control offers comprehensive production data acquisition, fostering maximum operational transparency and reliability. With customizable options, including advanced environmental technologies for energy recovery and emission minimization, it also aligns with location-specific regulations, ensuring compliance and efficient operation. The solution’s engineered-to-order design is backed by robust engineering support, accommodating specific material needs and enhancing maintenance with features like CIP for effortless cleaning.

Benefits

  • Increases production efficiency through continuous, automated operation.
  • Reduces energy costs by utilizing advanced heat recovery systems.
  • Enhances product quality with precise roasting and grinding control.
  • Complies with environmental standards, minimizing emissions and waste.
  • Offers scalable solutions to fit diverse production capacities and requirements.

General


Applications
Coffee processing,Coffee plant solutions,Coffee roasting,Coffee packaging,Coffee grinding
End products
Coffee powder,Coffee pods,Coffee capsules,Coffee bags,Roasted coffee beans,Ground coffee
Steps before
Receiving green coffee,Feeding into machine,Preheating,Grinding
Steps after
Packing,Controlled gassing,Degassing,Emission protection,Heat recovery
Input ingredients
green coffee
Output ingredients
roasted coffee,ground coffee,packaged coffee
Market info
Probat is renowned for its expertise in manufacturing coffee processing equipment, particularly coffee roasters. The company has a strong reputation for engineering solutions in industrial coffee roasting, blending, and grinding technology.

Technical Specifications


Capacity
250 kg/hr to several tonnes/hr
Automation
PLC-controlled
Environmental Technology
Flameless,regenerative thermal oxidation (PROFORTE)
Emission Values
Lowest emission values
Thermal Efficiency
Extremely high
Energy Savings
Green coffee preheating,modular exhaust air treatment
Heat Recovery
Heat exchangers usage
Operating Concepts
Production Data Acquisition (PDA),Production Management
Cooling Method
Special conveyor system with compressor
Output Range
250 kg to more than 5 tons/hr
Control System
Integrated plant control systems
Safety System
Multistep safety system
Degassing Control
Controlled gassing and degassing

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Energy efficiency
0.5–2 kWh/kg moisture
Changeover time
Quick changeover capabilities
System integration
End-to-end process integration
Cleaning method
CIP / Manual
Environmental impact
Low emissions / Sustainability

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Customizable size depending on capacity
Tank shape
Drum
Feed method
Automated feed system
Discharge method
Automated discharge system
Control panel type
PLC-based control
Compact footprint
Modular design for optimized space usage

Custom Options


Control System
PLC / SCADA Integration
Control Solution
Custom PLC Solutions
Roaster Design
Modular
Plant Size
Small / Medium / Large
Emission Control
Thermal Pre-cleaning / Catalytic Afterburner
Energy Recovery System
Heat Exchangers
Safety Features
Safety PLCs / Emergency Concepts
Production Management
PDA / Production Data Acquisition
Capacity Output
250 kg/h to 5+ tons/h
Process Optimization
Lean / Flexible Solutions