Batter coating preparation system for potato products
Achieve consistent batter quality with a high-capacity, continuous system designed for seamless integration into your production line, optimizing powder handling and mixing for uniform coating applications.
Prepares and Applies Batter for Consistent Coating
The Batterline from Gpi De Gouwe is a sophisticated Batter Coating Preparation System tailored for high-capacity food processing applications. Designed to optimize your production line, it efficiently mixes, doses, and applies batter to a wide range of products, including breaded fish fillets and seasoned potato wedges. With capacities up to 25,000 kg/hr, the system ensures continuous and uniform coating, enhancing product consistency.
This fully automated system integrates seamlessly with existing processes, featuring inline, high-speed, and in-tank mixing options. Equipped with advanced heat exchangers for precise temperature control, it minimizes energy consumption by utilizing efficient cooling and heating solutions. The modular design offers customizable mixing configurations and material options, ensuring compatibility with various product types and production demands.
For added convenience, the system includes CIP cleaning, vacuum transport, and big bag unloading stations, facilitating easy maintenance and operation. Ideal for the food, potato, snack, meat, and fish processing industries, the Batterline ensures high-quality output while adhering to stringent hygiene standards.
Benefits
- Increases production efficiency with continuous high-capacity operation.
- Offers seamless integration into existing lines, enhancing workflow without extensive downtime.
- Ensures product consistency and quality with precise, automated mixing and dosing.
- Minimizes energy usage through advanced temperature control with efficient heat exchangers.
- Facilitates easy maintenance with integrated CIP cleaning and vacuum transport systems.
- Applications
- Wedges,Meat,Fish,Specialties,Potato products,French fries
- End products
- Chicken nuggets,Battered vegetables,Breaded fish fillets,Fish cakes,Breaded chicken breast,Tempura shrimp,Battered fish sticks,Crunchy chicken tenders,Seasoned potato wedges,Battered onion rings
- Steps before
- Powder Handling,Unloading,Transport,Mixing
- Steps after
- Coating,Baking,Filtering
- Input ingredients
- dry powder,water,herb batters,clearcoats,heavy batters
- Output ingredients
- batter-coated French fries,batter-coated wedges,batter-coated specialties,batter-coated fish,batter-coated meat
- Market info
- GPI De Gouwe is known for manufacturing bespoke stainless steel tanks and processing equipment, specializing in the food, chemical, and pharmaceutical industries, with a reputation for delivering high-quality, custom-engineered solutions.
- Automation
- Fully automated
- Line Capacity Fryer
- Up to 25,000 kg/hr
- Capacity Coating System
- Up to 7,500 kg/hr
- Capacity Dry Matter
- 75 kg/min to 140 kg/min
- Dry Matter %
- Up to 37-48%
- Viscosity
- 500 cP to 5,500 cP
- Type of Batters
- Clearcoats,Heavy Batters,Herb Batters
- Type of Products
- French Fries,Wedges,Specialties
- Working mechanism
- Continuous
- Integrated steps
- Batter preparation,heat exchange,application
- CIP principles
- CIP / Automated cleaning
- Batch vs. continuous operation
- Continuous
- Automation level
- Fully automated
- Mixing types
- Inline Mixer,High Speed Mixer,In Tank Mixer
- Return system
- Batter return unit
- Cleanability
- Hygienic design,CIP
- Corrosive resistance (e.g. acids)
- Stainless steel
- Density/particle size
- Adjustable viscosity
- Product Type
- Clearcoats,Heavy Batters,Herb Batters
- Food Type
- French Fries,Wedges,Specialties,Fish,Meat
- Tank volume
- 50L up to 12.5m³
- Mixing types
- Inline Mixer,High Speed Mixer,In Tank Mixer
- Automation level
- Fully automated
- Options
- Cold water unit,Falling film cooler,Screw powder transport system,Vacuum transport system
- Control system features
- CIP cleaning system,Manual and Big Bag unloading stations
- Types of batters
- Clearcoats,Heavy Batters,Herb Batters
- Integration options
- Shell,tube or scraped surface heat exchanger (Kelstream)