Combination cooker-cooler for pasta production

Streamline your production with a machine that efficiently cooks and cools various food products, saving space and reducing energy consumption while ensuring precise temperature control and gentle product handling.

Cooks and Cools Food Products Efficiently

The Lyco Cooker-Cooler, a standout in food processing machinery, uniquely combines cooking and cooling in a single rotary drum unit. Designed for continuous, high-speed operations, it effectively processes a variety of food products, from pasta and rice to meats and plant-based proteins. Its innovative multi-zone system allows seamless transition between cooking and cooling, thereby minimizing footprint and transfer loss.

Specifically engineered to handle solid and liquid foods, this machine increases throughput by up to 50 percent while reducing pasta stickiness and clumping losses by 10 percent. Enhanced with a CIP system, it simplifies cleaning, ensuring hygiene and reducing downtime. The machine’s energy-efficient design uses less water and energy, contributing to lower operational costs.

Manufactured with durable materials and precision engineering, the Lyco Cooker-Cooler is available in stainless steel, offering excellent corrosion resistance. It also features trunnion designs for zero leakage, making it highly reliable in demanding food processing environments. Ideal for applications like producing macaroni, rice, canned fruits, and tofu, it seamlessly integrates into existing production lines, maximizing productivity and quality.

Benefits

  • Increases productivity by up to 50% with continuous processing capabilities.
  • Minimizes operational costs with reduced energy and water consumption.
  • Enhances product quality by preventing clumping and stickiness.
  • Simplifies cleaning and maintenance through the integrated CIP system.
  • Offers flexibility with a wide range of applications for various food products.

General


Applications
Seafood,Pasta,Pet food,Meat,Plant-based proteins,Fruits,Green beans,Vegetables,Rice,Poultry,Dry beans,Slaughter,Wastewater
End products
Spaghetti,Canned green peas,Brown rice,Basmati rice,Frozen mix vegetables,Chicken breast fillets,Poultry pet food,Cooked shrimp,Recycled water,Frozen green beans,Fish fillets,Canned peaches,Macaroni,Plant-based burger patties,Filtered wastewater,Ground beef,Plant-based sausages,Canned kidney beans,Tofu
Steps before
Material Handling,Blanching,Cooking,Hydration
Steps after
Cooling,Dewatering,Packing,Quality Control
Input ingredients
pasta,rice,vegetables,dry beans,fruits,green beans
Output ingredients
cooked pasta,cooked rice,cooked vegetables,cooked dry beans,cooked fruits,cooked green beans
Market info
Lyco Manufacturing is known for designing and producing innovative cooking, cooling, and liquid-solid separation equipment, primarily for the food processing industry, with a strong reputation for reliability, efficiency, and cutting-edge solutions.

Technical Specifications


Process Type
Continuous
Footprint
Smaller footprint
Cooking Zone Temperature
Variable
Cooling Zone Temperature
40ºF (4.4ºC)
Yield Increase
5-15%
Maintenance Cost
Lower
Agitation Capability
Gentle
Cleaning Method
CIP System
Capacity Increase
Up to 50%
Cooling Time Reduction
40%
Energy Usage
Energy Efficient
Transfer Method
Gravity chute
Cover Type
Two-way flip top
Compatibility
Pasta,Rice,Vegetables,Fruits,Green Beans,Dry Beans

Operating Characteristics


Working Mechanism
Rotary Drum
Integrated Steps
Cook and Cool
CIP Principles
Single CIP System for Hot and Cold Zones
Batch vs Continuous Operation
Inline Continuous
Automation Level
PLC-controlled
Space Efficiency
Compact Footprint
Energy Efficiency
Reduced Energy Usage
Maintenance
Lower Maintenance Costs

Physical Characteristics


Compact footprint
Smaller footprint eliminates transfer conveyors and riser frames
Discharge method
Gravity chute
Control panel type
PLC-controlled
Drum size
60,72 Inch Rotary Drum

Custom Options


Control panel type
PLC/HMI
Compact footprint
Yes
Integration possibilities
SCADA
Discharge method
Gravity chute
Cleaning method
CIP system