Pellet snack production line for industrial use

Streamline your snack production with a versatile pellet snack line that efficiently processes raw ingredients into perfectly fried and flavored snack pellets, ensuring optimal quality and minimal waste throughout the entire production cycle.

Processes and Flavors Potato-Based Snack Pellets

The Pellet Snack Production Line from Kiremko offers robust solutions for snack food manufacturers seeking efficient production of potato-based snack pellets. This line excels in its continuous, high-speed processing, utilizing a combination of vibrators, conveyor belts, and fryers to ensure seamless flow from raw material handling through to precise flavoring. With the capability to process various product types like solid and granules, it produces a range of end-products including flavored and extruded snack pellets.

Operating on a principle of continuous movement, it incorporates advanced weighing and dosing systems for ingredient accuracy, and specialized fryers that guarantee rapid expansion and crispness of snack pellets. The system is PLC-controlled, allowing for integration into existing production lines with remote monitoring options. Energy efficiency is observed through optimized motor controls, reducing consumption while maximizing output. Constructed from corrosion-resistant materials, it is built for durability in food processing environments and compliant with industry standards. For maintenance, the line features easy access for quick cleaning and minimal downtime. Kiremko provides engineering support for customization, ensuring the line meets specific production needs.

Benefits

  • Enhances production efficiency with continuous high-speed processing.
  • Minimizes ingredient waste through precise weighing and dosing systems.
  • Reduces energy costs by optimizing motor control and operation.
  • Ensures product consistency and quality with accurate frying and flavoring.
  • Simplifies integration and monitoring with PLC-controlled systems.

General


Applications
Pellet snacks,Processed snack foods,Potato snacks,Snacks
End products
Potato-based snack pellets,Flavored pellet snacks,Fried pellet snacks,Shaped potato snacks,Extruded snack pellets
Steps before
Cooling,Weighing,Sorting,Dewatering,Blanching
Steps after
Defatting,Flavouring,Packaging
Input ingredients
raw potatoes,raw pellets,flavourings,additives
Output ingredients
fried pellet snacks,flavoured pellet snacks
Market info
Kiremko is known for manufacturing industrial equipment for the potato processing industry, specializing in engineered-to-order solutions, with a strong reputation for innovation, quality, and reliability in turnkey processing lines and individual machines.

Technical Specifications


Capacity
7 - 10 m³/hour
Dosing type
Loss-in-weight principle
Frying time
6 - 30 seconds
Automation
Automatic

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Size Variety
Different sizes of pellet snacks
Shape Variety
Variety of shapes for pellet snacks
Flavor Diversity
Multiple flavoring options

Physical Characteristics


Machine footprint
Compact design
Basket size
N/A
Conveyor belt length
Variable
Tank shape
V-shaped
Feed method
Big-bag discharge
Discharge method
Conveyor belt
Control panel type
Digital interface

Custom Options


Integration possibilities
PLC/SCADA compatibility
Footprint customization
Modular design
Customization in handling equipment
Vibrators and conveyor belts
Dosing system configuration
Loss-in-weight principle