Blender for high viscous products

Tackle high-viscosity challenges with an advanced blending solution designed for efficient emulsions and gentle cooking, perfect for ensuring optimal texture and quality in diverse liquid formulations and food processing applications.

Blends and Emulsifies High Viscosity Products

The MyMix from Limitech is a versatile solution for blending and emulsifying high-viscosity products across various industries including food, personal care, and pharmaceuticals. Its unique agitator system, functioning like a centrifugal pump, pre-homogenizes products for swift emulsions and blends. Designed for applications ranging from chilli paste to vegan cheese, it features variable speed control for precise processing. With a focus on energy efficiency, MyMix incorporates frequency converters to optimize motor use. Constructed with corrosion-resistant materials, it ensures compatibility with a wide range of products and complies with industry standards. Easy maintenance is facilitated by its CIP system, supporting clean and contamination-free operations. The MyMix is available with customizable mixing tools to meet specific production requirements, backed by engineering support for seamless integration into existing production lines.

Benefits

  • Enhances product quality with precise emulsification and homogenization.
  • Minimizes waste and product loss with gentle particle handling.
  • Optimizes energy usage with adjustable motor speed control.
  • Simplifies cleaning and reduces contamination risk with CIP integration.
  • Adapts to diverse processing needs with customizable mixing tools.

General


Applications
Personal care,Beverages,Convenience foods,Sauce manufacturing,High viscous products,Liquid formulations,Pet food,Confectionary,Condiments,Powder dissolving,Food processing,Technical applications,Vegan/plant-based products,Dairy products,Pharmaceuticals
End products
Guar gum solution,Fruit smoothies,Vegan cheese,Mascara,Marinades,Chilli paste,Chocolate filling,Toothpaste,Processed cheese,Bolognese sauce,Emulsified dressings,Mayonnaise,Dairy applications,Plant-based yogurt,Glue,Ice cream mix,Sauces with high viscosity
Steps before
Emulsification,Grinding,Pre-mixing,Vacuum application,Dissolving
Steps after
Sterilization,Cooling,Packing,Homogenization,Blending
Input ingredients
high viscous products,condiments,dairy,confectionery,beverages,personal care,pharma,powder,technical,pet food,vegan/plant-based ingredients
Output ingredients
fine emulsions,emulsions with oil droplets,blends,homogenized products,gently cooked products with particles,processed condiments,finished dairy products,confectionery products,beverages,personal care products,pharma products
Market info
Limitech is known for manufacturing customized food processing equipment, specializing in jacketed kettles and mixers for the food industry, focusing on flexibility and quality to meet client-specific requirements.

Technical Specifications


Agitator System
Frequency converter for variable speed control
Mixing Capacity
High viscous products
Particle Size Handling
Oil droplets down to 1 micron
Emptying Process
No contact with the mixing unit when turned off
Pump Type
Centrifugal
Homogenization
Pre-homogenizes for instant emulsions
Heating and Cooling
Efficient tank wall scraping for transfer
Automation
Variable speed control
Functionality
Mixing,cooling,direct steam injection,dispersion,emulsifying
Cooking Processes
Direct steam,indirect steam,electricity and water,pressure exchanger system
Cooling System
Temperature controlled with variable speed agitator

Operating Characteristics


Working Mechanism
Centrifugal pump operation
Integrated Steps
Mixing,Emulsifying,Cooling
Batch vs Continuous Operation
Batch
Cleaning Method
CIP (Clean-In-Place)
Automation Level
Variable speed control with frequency converter
Energy Efficiency
Operates like a centrifugal pump
Gently Blend Without Destroying Particles
Yes

Material Compatibility


Abrasion resistance
High
Biological compatibility
Food-grade
Cleanability
CIP compatible
Corrosive resistance
Stainless steel construction for acidic products
Density/particle size
Handles high viscosity

Physical Characteristics


Machine Footprint
Compact
Tank Shape and Size
Cylindrical,Various Sizes
Feed/Discharge Method
Central Discharge
Agitator System
Gently Blend with Scraper
Control Panel Type
Frequency Converter Equipped

Custom Options


Control panel type
Swappable mixing tools
Integration possibilities
Frequency converter for speed control
Discharge method
No contact with mixing unit when off
Compact footprint
Centrifugal pump operation for compact install
Mixing tool customization
Different tools for emulsions and cooking processes