Pre-dough preparation for bakery products

Streamline your bakery operations with pre-dough preparation, enhancing both dough quality and product uniformity to create diverse artisan breads and baked goods, while reducing additive use and improving ingredient control.

Prepares and Conditions Pre-Dough for Baking

The Pre-Dough Preparation System from Royal Kaak is designed to elevate your bakery production processes by expertly handling pre-dough mixing and conditioning. This equipment is crucial for ensuring top-quality sourdough baguettes, whole grain pizza bases, multigrain rolls, and more. Specially engineered for seamless integration into bakery production lines, it efficiently manages key dough processes including make-up, proofing, and freezing.

The system operates with high efficiency, reducing the need for pre-mixes and additives while allowing full control over ingredient blends. Its modular setup supports customization to fit your space and requirements, making it highly suitable for artisanal and organic bread manufacturers.

Featuring robust automation and integration capabilities, the Pre-Dough Preparation System uses advanced motor control to minimize energy consumption. Its stainless steel build ensures durability and easy cleaning, meeting food safety standards. This system simplifies maintenance with accessible components and supports industry-standard cleaning protocols, ensuring it runs smoothly and complies with hygiene requirements.

Benefits

  • Enhances product quality by allowing precise control over dough compositions and characteristics.
  • Reduces additive use, resulting in cost savings and cleaner label products.
  • Integrates seamlessly within existing bakery production lines, minimizing installation disruptions.
  • Conserves energy through optimized motor controls, lowering operation costs.
  • Simplifies maintenance and cleaning, ensuring consistent hygiene and operational efficiency.

General


Applications
Baguettes,Baked goods,Buns,Pizza,Rolls,Bread products
End products
Artisan bread loaves,Whole grain pizza bases,Sourdough baguettes,Gluten-free crusty bread,Ciabatta rolls,Organic buns,Rye tin bread,Brioche buns,Focaccia bread,Multigrain rolls
Steps before
Dough Make-Up,Mixing,First Proofing
Steps after
Proofing,Decorating,Baking,Cooling,Handling,Freezing
Input ingredients
pre-dough,basic raw materials,natural ingredients
Output ingredients
baguette,tin bread,rolls,buns,freestanding bread,pizza
Market info
Royal Kaak is renowned for designing and manufacturing industrial bakery equipment, specializing in automated production lines and custom-engineered solutions, delivering innovative, efficient, and reliable equipment to enhance bakery production processes worldwide.

Technical Specifications


Automation
PLC-controlled
Pre-dough capacity
Customizable
Mixing capability
Varies by mixer type
Dough consistency control
Manual / Automated options
Material usage
Reduces additives
Batch size
Customizable
Process type
Batch or continuous

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Dough type
Baguette/Tin Bread/Rolls,Buns/Freestanding bread/Pizza

Physical Characteristics


Footprint
Compact design for space efficiency
Discharge method
Automatic
Control Panel Type
Digital touch screen
Shape and Size
Modular and customizable
Material used
Stainless steel

Custom Options


Control panel type
HMI / PLC interface