Dough mixer for high-volume bakery production

Effortlessly handle diverse dough varieties with precision using this mixer, designed to enhance consistency and efficiency in high-output bakery environments.

Mixes and Processes Bakery Doughs Efficiently

The Triple Roller Bar Mixers from Shaffer Mixers & Bakery Equipment are engineered to meet the rigorous demands of industrial bakery operations. These mixers feature a unique triple roller bar design that ensures thorough and consistent dough mixing, crucial for producing a wide variety of bakery products, including breads, bagels, and pastries. With batch capacities ranging from 600 to over 1,600 lbs, they cater to both mid-sized and large-scale facilities. Designed with a touch-screen operator interface, the mixers offer seamless integration into existing production lines, with PLC controls for precision and ease of use. The enclosed or open frame options provide flexibility for different sanitary requirements, while the VerTech refrigeration jacket enhances performance by reducing mix times and maintaining optimal dough temperature. Constructed from sanitary, stainless steel materials, these mixers are easy to clean and maintain. The equipment is BISSC certified and compliant with UL, cUL, ANSI, USDA, and CE standards, ensuring safety and quality in food processing environments. With optional features like a refrigerated agitator and clean-in-place system, the Triple Roller Bar Mixers can be tailored to specific production needs, offering reliable performance and engineering support for varied bakery applications.

Benefits

  • Enhances production efficiency with high-capacity batch processing capabilities.
  • Maintains consistent dough quality through precise, controlled mixing processes.
  • Reduces operational downtime with durable, easy-to-clean stainless steel construction.
  • Integrates seamlessly into existing systems with automated PLC controls and remote monitoring.
  • Ensures compliance with industry standards, providing peace of mind and safety assurance.

General


Applications
Buns,Tortillas,Bread,Pizza,Bagels,English muffins,Rolls,Sweet doughs,Bakery products,Frozen dough
End products
Glazed doughnuts,Baguettes,Rye bread,Hot dog buns,Sourdough bread,Par-baked dough for home baking,Panini rolls,Neapolitan pizza crust,Garlic bagels,Danish pastry dough,Flour tortillas,Whole wheat tortillas,Pizza dough balls,Cinnamon raisin bagels,English muffin loaves,Hamburger buns,Ciabatta rolls,Brioche buns
Steps before
Ingredient Preparation,Dough Chunking,Dough Pumping,Dough Kibbling
Steps after
Dough Conveying,Dough Trough Lifting,Moulding,Baking
Input ingredients
bagels,bread,buns,rolls,english muffins,frozen dough,pizza dough,sweet doughs,flour tortillas
Output ingredients
mixed bagel dough,mixed bread dough,mixed bun dough,mixed roll dough,mixed english muffin dough,mixed frozen dough,mixed pizza dough,mixed sweet dough,mixed tortilla dough
Market info
Shaffer is known for designing and manufacturing industrial mixing equipment, primarily for the baking industry, including dough mixers and processing systems. They are recognized for their expertise in creating customized solutions that enhance efficiency and meet specific customer needs.

Technical Specifications


Capacity
600 to 1,600 lbs,More than 1,600 lbs
Agitator Type
Triple Roller Bar
Frame Type Options
Enclosed Frame,Hybrid Open Frame
Batch Capacity
600 to 1,600 lbs,More than 1,600 lbs
Hydraulic Bowl Tilt
Forward or two-way tilt
Control Interface
Touch screen operator interface,PLC controls and push buttons
Refrigeration Jacket
VerTech® Refrigeration Jacket
Conformity and Certification
UL,cUL Compliant,BISSC Certified,ANSI,USDA and CE Compliant

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
PLC-controlled / Touch screen operator interface
Cleaning method
Possible CIP (Clean-in-Place)
Energy efficiency
Design innovations for efficient mixing
Air incorporation control
Integrated rotary face agitator shaft seals
Changeover time
Quick changeover due to easily accessible components
CIP/SIP
Potential CIP with specific models/options
Cooling method
VerTech® Refrigeration Jacket

Material Compatibility


Cleanability
Sanitary,stainless steel construction
Corrosive resistance (e.g. acids)
Stainless steel material
Biological compatibility
Yes,suitable for food processing

Physical Characteristics


Control panel type
Touch screen operator interface
Frame Type
Enclosed Frame,Hybrid Open Frame
Agitator Type
Triple Roller Bar
Batch Capacity
600 to 1,600 lbs,More than 1,600 lbs
Custom Frame Options
Enclosed,Open Frame
Material
Sanitary,stainless Steel construction

Custom Options


Control panel type
Touch screen operator interface
Frame design
Enclosed Frame,Hybrid Open Frame