Dough mixer for high-volume bakery production
Effortlessly handle diverse dough varieties with precision using this mixer, designed to enhance consistency and efficiency in high-output bakery environments.
Mixes and Processes Bakery Doughs Efficiently
The Triple Roller Bar Mixers from Shaffer Mixers & Bakery Equipment are engineered to meet the rigorous demands of industrial bakery operations. These mixers feature a unique triple roller bar design that ensures thorough and consistent dough mixing, crucial for producing a wide variety of bakery products, including breads, bagels, and pastries. With batch capacities ranging from 600 to over 1,600 lbs, they cater to both mid-sized and large-scale facilities. Designed with a touch-screen operator interface, the mixers offer seamless integration into existing production lines, with PLC controls for precision and ease of use. The enclosed or open frame options provide flexibility for different sanitary requirements, while the VerTech refrigeration jacket enhances performance by reducing mix times and maintaining optimal dough temperature. Constructed from sanitary, stainless steel materials, these mixers are easy to clean and maintain. The equipment is BISSC certified and compliant with UL, cUL, ANSI, USDA, and CE standards, ensuring safety and quality in food processing environments. With optional features like a refrigerated agitator and clean-in-place system, the Triple Roller Bar Mixers can be tailored to specific production needs, offering reliable performance and engineering support for varied bakery applications.
Benefits
- Enhances production efficiency with high-capacity batch processing capabilities.
- Maintains consistent dough quality through precise, controlled mixing processes.
- Reduces operational downtime with durable, easy-to-clean stainless steel construction.
- Integrates seamlessly into existing systems with automated PLC controls and remote monitoring.
- Ensures compliance with industry standards, providing peace of mind and safety assurance.
- Applications
- Buns,Tortillas,Bread,Pizza,Bagels,English muffins,Rolls,Sweet doughs,Bakery products,Frozen dough
- End products
- Glazed doughnuts,Baguettes,Rye bread,Hot dog buns,Sourdough bread,Par-baked dough for home baking,Panini rolls,Neapolitan pizza crust,Garlic bagels,Danish pastry dough,Flour tortillas,Whole wheat tortillas,Pizza dough balls,Cinnamon raisin bagels,English muffin loaves,Hamburger buns,Ciabatta rolls,Brioche buns
- Steps before
- Ingredient Preparation,Dough Chunking,Dough Pumping,Dough Kibbling
- Steps after
- Dough Conveying,Dough Trough Lifting,Moulding,Baking
- Input ingredients
- bagels,bread,buns,rolls,english muffins,frozen dough,pizza dough,sweet doughs,flour tortillas
- Output ingredients
- mixed bagel dough,mixed bread dough,mixed bun dough,mixed roll dough,mixed english muffin dough,mixed frozen dough,mixed pizza dough,mixed sweet dough,mixed tortilla dough
- Market info
- Shaffer is known for designing and manufacturing industrial mixing equipment, primarily for the baking industry, including dough mixers and processing systems. They are recognized for their expertise in creating customized solutions that enhance efficiency and meet specific customer needs.
- Capacity
- 600 to 1,600 lbs,More than 1,600 lbs
- Agitator Type
- Triple Roller Bar
- Frame Type Options
- Enclosed Frame,Hybrid Open Frame
- Batch Capacity
- 600 to 1,600 lbs,More than 1,600 lbs
- Hydraulic Bowl Tilt
- Forward or two-way tilt
- Control Interface
- Touch screen operator interface,PLC controls and push buttons
- Refrigeration Jacket
- VerTech® Refrigeration Jacket
- Conformity and Certification
- UL,cUL Compliant,BISSC Certified,ANSI,USDA and CE Compliant
- Batch vs. continuous operation
- Batch
- Automation level
- PLC-controlled / Touch screen operator interface
- Cleaning method
- Possible CIP (Clean-in-Place)
- Energy efficiency
- Design innovations for efficient mixing
- Air incorporation control
- Integrated rotary face agitator shaft seals
- Changeover time
- Quick changeover due to easily accessible components
- CIP/SIP
- Potential CIP with specific models/options
- Cooling method
- VerTech® Refrigeration Jacket
- Cleanability
- Sanitary,stainless steel construction
- Corrosive resistance (e.g. acids)
- Stainless steel material
- Biological compatibility
- Yes,suitable for food processing
- Control panel type
- Touch screen operator interface
- Frame Type
- Enclosed Frame,Hybrid Open Frame
- Agitator Type
- Triple Roller Bar
- Batch Capacity
- 600 to 1,600 lbs,More than 1,600 lbs
- Custom Frame Options
- Enclosed,Open Frame
- Material
- Sanitary,stainless Steel construction
- Control panel type
- Touch screen operator interface
- Frame design
- Enclosed Frame,Hybrid Open Frame