High performance tunnel freezer for industrial food processing

Maximize your floor space while achieving rapid freezing with enhanced air velocity, ensuring minimal product dehydration for high surface-to-volume items like flat and small products, all with a compact, efficient design.

Freezes and Preserves Food Products Efficiently

The High Performance Cryogenic Tunnel Freezer from Dohmeyer is an innovative solution designed for efficient freezing of food products within space-constrained environments. Using specially designed turbulence fans, it increases gas flow and creates high-velocity, turbulent conditions that swiftly eliminate insulating air layers from product surfaces. This results in reduced dehydration and faster freezing times, ideal for flat and small products like pancakes, beef patties, and tortellini. With a compact design, it maximizes freezing capacity per square meter, ideal for operations in food processing, industrial bakeries, and meat processing plants. Capable of continuous, high-speed operations, it integrates seamlessly into production lines, optimizing throughput without compromising product quality. The freezer’s stainless steel construction ensures durability and compliance with hygiene standards, offering easy cleaning and maintenance features. Its bespoke engineering options provide customization to meet specific industrial requirements, supported by comprehensive technical assistance for seamless integration.

Benefits

  • Optimizes space usage, elevating freezing capacity per square meter.
  • Minimizes product dehydration, preserving quality and texture.
  • Integrates effortlessly into high-speed production lines, enhancing efficiency.
  • Provides custom engineering solutions for specific industrial needs.
  • Facilitates easy cleaning and maintenance, ensuring uninterrupted operation.

General


Applications
Pasta,Pancakes,Flat products,Hamburgers,Small products
End products
Sliced vegetables,Beef patties,Tortellini,Nuggets,Dumplings,Spring rolls,Crepes,Frozen pancakes,Flatbread,Ravioli,Mini pizzas
Steps before
Preparation,Temperature Control,Product Layout
Steps after
Packing,Storage,Distribution
Input ingredients
pancakes,hamburgers,pasta,flat products,small products
Output ingredients
frozen pancakes,frozen hamburgers,frozen pasta,frozen flat products,frozen small products
Market info
Dohmeyer is renowned for manufacturing advanced cryogenic equipment, specializing in ultra-low temperature applications for various industries, including pharmaceuticals and food processing. They are recognized for their innovation, quality, and customer-focused engineered-to-order solutions.

Technical Specifications


Freezing capacity
High
Floor space efficiency
Compact design
Residence time
Low
Air velocity
High
Gas flow control
Patented strategy
Surface-to-volume efficiency
High for flat/small products
Dehydration rate
Reduced

Operating Characteristics


Working mechanism
Cryogenic gas flow with turbulence fans
Compact design
Fits into limited floor space
Batch vs. continuous operation
Inline Continuous
Freezing capacity
Highest for given floor space
Residence time
Lowest possible
Automation level
Patented control strategies for temperature and gas flow

Material Compatibility


Biological compatibility
Yes
Corrosive resistance (e.g. acids)
Yes
Cleanability
Easy to clean
Abrasion resistance
High resistance
Density/particle size
Variable depending on product

Product type Characteristics


Product type
Flat or small products

Physical Characteristics


Compact footprint
Yes
Machine footprint
Small
Discharge method
Inline
Control panel type
PLC-controlled
Design
Tailor-made

Custom Options


Control strategies
Patented control strategies for temperature and gas flow
Compact design
Tailor-made to fit limited space
Turbulence fans
Specially designed to increase gas flow and freezing efficiency
Freezing modules
High performance for surface freezing