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Maker - Product Challenge

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Dehydration Technologies

Continuous

Industrial

In the production of bioethanol fuels and absolute alcohol for chemical and pharmaceutical applications, achieving a high level of purity through efficient dehydration is crucial. The challenge lies in removing water molecules effectively to produce absolute alcohol with the desired purity levels.
<h2>Achieve high-purity ethanol through adsorption</h2>
The continuous stainless steel plant from Frilli (Omnia Technologies) is designed for ethanol dehydration through a physical/chemical process known as adsorption. In this process, water molecules are trapped on the surface of an adsorbing solid called a molecular sieve, effectively removing water from the ethanol mixture. To maintain efficiency, these molecular sieves need regeneration after the adsorption phase. This equipment is versatile, capable of producing bioethanol fuel and absolute alcohol for chemical and pharmaceutical uses. Designed for continuity, it ensures a steady production flow and consistent product quality.

Ethanol dehydration plant for absolute alcohol production

Dehydration

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

liquid

Batch

Industries such as pharmaceuticals and biofuel production require effective dehydration of solvents. Traditional methods like distillation can be energy-intensive and often require additional chemicals or entrainers.
<h2>Efficiently dehydrate solvents using membrane technology</h2>
The pervaporation process by BORSIG is a membrane technology designed for efficient solvent dehydration. This technology relies on the high water affinity of the membrane material, allowing water or methanol to be preferentially adsorbed and permeated through the membrane. Depending on the feed flow and production needs, the process operates with either liquid or vapor feed and can be run in batch or continuous modes. Specifically, this technology is suited for applications involving azeotropes and high water-content solvents like ethanol, isopropanol, and trimethyl borate. By combining distillation with pervaporation, the system reduces water content down to 0.3 wt-% without additional chemicals, decreasing energy consumption and simplifying the separation process. BORSIG's pervaporation is suitable for applications in pharmaceutical, nutraceutical, and fine chemical industries.

Pervaporation membrane for solvent dehydration

Industrial distillation equipment is used in the process of separating different constituents of a liquid mixture. Considerations for choosing suitable distillation systems include the boiling points of the components, heat sensitivity of the product of interest, pressure requirements during the process, and the scale of production. Distillation is used for concentrating extracts such as herbal extracts, flavors, and aromas in the food industry. In the pharmaceutical industry, distillation is used in the production of active ingredients and in the chemical industry for the purification of chemical products.

Distillation

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

Battery electrode manufacturing involves dealing with significant volumes of coating line exhaust air streams. Effectively recovering and purifying solvents from these streams is crucial to maintaining compliance with emissions standards and ensuring material quality.
<h2>Recovers and purifies solvents efficiently</h2>
The solvent recovery system from Dürr is designed specifically for high-efficiency removal, recovery, and purification of solvents in the battery electrode manufacturing process. Utilizing proprietary technology, this system recovers electronic-grade solvents from exhaust air streams and can be configured to comply with both global and local emissions standards. The recovery process operates in a closed-loop system where the exhaust air is pre-cooled, and solvents are condensed using chilled water. This recovered solvent can then be reused on-site by dehydrating and purifying through a distillation system or processed off-site. Options include carbon bed solutions for laboratory environments and condenser systems followed by concentrators or scrubbers for large industrial settings. Dürr's system ensures short return-on-investment cycles and is suitable for operations ranging from small labs to large-scale manufacturing plants.

Solvent recovery systems for battery electrode manufacturing

Purification is the removal of contaminating substances and by-products to increase the level of purity of the desired substance. Considerations for choosing a suitable purification system in the industry, include the physical state of the mixture, the desired product, required level of purity, the type of mixture, heat sensitivity of the product, number of purification steps needed, and the production volume. Industrial purification systems are used for the production of pure water in the food pharmaceutical and biotech industries.

Purification

Recovery

Connect directly with world leading manufacturers of Dehydration equipment and find technology to build or improve your production line.

Dehydration Technologies

Which dehydration equipment technology do you need?

Ethanol dehydration plant for absolute alcohol production

Pervaporation membrane for solvent dehydration

Solvent recovery systems for battery electrode manufacturing

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