Oil purification system for industrial applications
Enhance oil quality and prolong machinery life with our unique filtration system, designed to continuously purify and regenerate oils while reducing maintenance downtime and costs.
Purifies and Regenerates Industrial Lubricants
The O.P.S. Oil Purification System from GEA is a stand-alone by-pass filtration unit engineered to tackle lubrication challenges across the oil, gas, food, and pharmaceutical industries. It uses a multi-stage filtration process involving 100% long-strand cotton fibers to capture particles up to 1 micron, complemented by a flash evaporation process for oil dehydration. This system is designed to extend the life of oils like transformer, turbine, and hydraulic oils while maintaining continuous operation separate from primary machinery. Handling and lubrication efficiency are optimized through reduced energy consumption and minimized oil waste, contributing to significant cost savings. Built for robust industrial environments, it integrates easily into existing setups, ensuring maintenance activities do not disrupt production lines. Furthermore, its corrosion-resistant materials and automatic operation align with safety and environmental standards, offering reliable performance for industries focused on efficient resource management.
Benefits
- Extends oil lifespan and reduces replacement costs through continuous purification.
- Minimizes downtime with independent operation, maintaining production efficiency.
- Reduces contamination risks, enhancing machine safety and longevity.
- Lowers maintenance costs by preventing particle-induced breakdowns.
- Environmentally friendly by decreasing oil waste and energy usage.
- Applications
- Gas,Energy,Oil,Homogenizers,Industrial machinery,Filtration systems,Lubrication systems
- End products
- Cotton fiber filters,Compressor oil,Biogas purification,Lubricating oil,Transformer oil,Jet fuel maintenance,Hydraulic oil,Diesel engine protection,Industrial gear oil,Heavy machinery lubrication,Turbine oil,Filtration membranes,Crankcase oil,Oil drilling rigs maintenance,Natural gas processing
- Steps before
- Lubrication,Oil Supply
- Steps after
- Oil Recycling,Machine Operation
- Input ingredients
- oil,particles,water,corrosive gases,impurities
- Output ingredients
- purified oil,captured particles,dehydrated oil
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Oil quality maintenance
- Continuous regeneration
- Filtration capability
- Captures particles up to 1 micron
- Oil dehydration method
- Flash evaporation process
- Filtration material
- 100% long-strand cotton fibers
- Pressure status post-filter
- Non-pressurized
- Filter change interval
- Every 2,000 hours
- Working mechanism
- By-pass filtration
- Integrated steps
- Strainer pre-filter,main filter
- Batch vs. continuous operation
- Continuous
- Automation level
- Independent operation
- Cleaning method
- Flash evaporation process
- Oil particle filtration size
- Up to 1 micron
- Dehydration process
- Flash evaporation
- Service intervals
- Few and far between
- Changeover time
- Minimal due to independent operation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Filtration system
- Cotton-based main filter
- Compact footprint
- Stand-alone system
- Control panel type
- Easy-accessible
- Discharge method
- Gravity return
- Filtration System
- By-pass filtration unit,stand-alone system
- Filter Material
- Cotton fibers capturing particles up to 1 micron
- Oil Dehydration Method
- Flash evaporation process
- Integration Possibility
- Independent operation from homogenizers