Wet spent grains pre-dewatering system

Optimize your brewery operations with a dewatering system that efficiently reduces moisture in wet spent grains, enhancing transportation and supporting sustainable biogas production.

Reduces Moisture Content in Wet Spent Grains

The Wet Spent Grains Pre-Dewatering System from VetterTec is a streamlined solution designed for the efficient reduction of moisture in spent grains within brewery, bioethanol, and agrifood industries. This system is seamlessly integrated into pre-processing stages, utilizing a specialized screw configuration to maintain conveying capacity while effectively draining excess water. By reducing feed moisture from approximately 80% to 77-78%, it facilitates easier transportation and enhances biogas production efficiency. Operating continuously and automatically, the system is engineered for rugged durability with minimal space requirements, featuring a perforated screen and spray nozzles for screen washing. Its compact design enables easy integration into existing production lines, aiding in the production of spent grain feed, biogas, and other by-products. Available in corrosion-resistant materials, this system supports sustainable operations with low maintenance needs.

Benefits

  • Enhances transport efficiency by reducing moisture content, minimizing splash during loading.
  • Boosts biogas production efficiency with optimized moisture reduction.
  • Integrates seamlessly into existing systems, saving installation time and costs.
  • Decreases maintenance needs with easy-to-clean screen washing system.
  • Supports eco-friendly operations by channeling spent grain water to biogas plants.

General


Applications
Brewery,Beverages,Food,Vegetable oil,Bioethanol,Starch and grain,Fertilizer,Agrifood,Chemical,Hot beverages,Biomass,Potable alcohol
End products
Malt extracts,Ethanol,Vegetable protein concentrates,Wheat flakes,Food additives,Coffee extracts,Biogas,Corn syrup,Organic fertilizer,Beer,Biodiesel,Flavorings,Spent grain feed,Malt whiskey
Steps before
Lauter tun separation,Spent grain conveyance
Steps after
Biogas production,Grain transport
Input ingredients
wet spent grains,moist spent grains,brew house spent grains
Output ingredients
dewatered spent grains,reduced moisture grains,spent grain water
Market info
VetterTec is known for engineering and manufacturing industrial drying and dewatering solutions, particularly for the food, brewery, chemical, and environmental industries, leveraging extensive experience in delivering efficient and reliable tailored systems.

Technical Specifications


Feed moisture reduction
80% to 77-78%
Space requirement
Little space required
Special screw design
High-capacity maintaining
Screen type
Perforated with washing system
Splash water reduction during transport
Yes

Operating Characteristics


Working mechanism
Screw configuration
Integrated steps
Pre-dewatering,screen washing
Batch vs. inline flow
Inline Continuous
CIP/SIP
Spray nozzles for screen washing
Moisture reduction capacity
2 to 3% moisture reduction

Material Compatibility


Abrasiveness
High
Corrosion resistance
Yes
Biological Compatibility
Yes
Cleanability
High
Moisture resistance
Excellent

Product type Characteristics


Installation type
Extension on buffer silo/single conveyor

Physical Characteristics


Machine footprint
Little space requirements
Screw configuration
Specially designed
Screen type
Perforated
Cylinder type
Watertight
Spray system
Screens with spray nozzles

Custom Options


Integration possibilities
Easy to integrate in existing systems
Rugged design
Yes
Space requirements
Little space required
Screen washing system
Spray nozzles included