Industrial vacuum kettle for sauce production
Achieve optimal flavor retention and nutrient preservation with an industrial vacuum kettle that minimizes cooking time by lowering boiling temperatures, perfect for processing delicate sauces, jams, and condiments.
Concentrates and Cooks Sauces, Jams, Condiments
The Industrial Vacuum Kettle from Inox-Fer offers a sophisticated solution for food processing manufacturers seeking to enhance the quality and efficiency of their production lines. This equipment excels in concentrating, cooking, and dehydrating various food products at reduced temperatures, preserving essential nutritional and sensory attributes. Utilizing a vertical cylindrical design with a steam-heated double bottom, it ensures precise temperature control and optimal energy usage by integrating a vacuum unit with a shell and tube condenser. The kettle’s design includes stirring with scraping paddles, preventing product burning and ensuring uniform consistency.
Applications span from tomato ketchup and strawberry jam to balsamic vinegar glaze, with an operational capacity tailored to batch or automated processing methods. Featuring full PLC control, the kettle minimizes the need for constant oversight, facilitating seamless integration into existing production systems. Built with AISI 304 stainless steel, it ensures robust corrosion resistance and longevity in rigorous processing environments. For convenience, the system incorporates automated cleaning capabilities, enhancing downtime efficiency. Customizable specifications are available to meet diverse operational requirements, ensuring a versatile and reliable addition to food processing facilities.
Benefits
- Enhances product quality by preserving natural flavors and nutrients through low-temperature processing.
- Improves operational efficiency with PLC-controlled automation, reducing the need for manual supervision.
- Minimizes energy consumption by utilizing a vacuum-assisted steam heating system.
- Offers versatile application for a wide range of liquid and slurry food products.
- Ensures easy maintenance and sanitation with integrated cleaning features.
- Applications
- Sauces,Jams,Condiments,Food processing,Marmalades
- End products
- Balsamic vinegar glaze,Orange marmalade,Strawberry jam,Caramelized onion relish,Tomato ketchup
- Steps before
- Ingredient Dosing,Mixing
- Steps after
- Product Concentration,Product Cooling,Transfer to Packaging
- Input ingredients
- sauces,jams,marmalades,condiments,ingredients
- Output ingredients
- concentrated sauces,concentrated jams,concentrated marmalades,concentrated condiments,products with preserved organoleptic characteristics
- Market info
- Inox-Fer is known for manufacturing customized stainless steel tanks and processing equipment, primarily for the food, beverage, and pharmaceutical industries, with a reputation for high-quality engineering and tailored solutions in industrial applications.
- Stirrer type
- Scraping plates
- Material
- AISI 304 stainless steel
- Agitator speed adjustment
- Yes
- Diameter
- 600–1300 millimeters
- Heated Volume
- 60–600 Litres
- Workable Volume
- 100–1000 Litres
- Evaporated rate
- 100–350 kg/h
- Steam Usage
- 80–600 kg/h
- Product suction and discharge valve
- Yes
- Washing pump for machine sanitisation
- Yes
- Automation
- PLC-controlled
- Condensate drain
- Automatic
- Working mechanism
- Vacuum processing with steam heating
- Integrated steps
- Mixing,cooking,concentrating
- CIP/SIP
- CIP with washing pump
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Batch operation
- Product discharge control
- Automatic suction and discharge valve
- Temperature Control
- Low temperature processing to preserve nutrients
- Boiling mechanism
- Indirect steam heating with double bottom
- Agitator control
- Speed adjustment available
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Boiling kettle shape
- Vertical cylindrical structure
- Diameter
- 600 mm,800 mm,1100 mm,1300 mm
- Heated Volume
- 60 L,140 L,300 L,600 L
- Workable Volume
- 100-150 L,200-250 L,500 L,1000 L
- Discharge method
- Product suction and discharge valve
- Control panel type
- PLC-controlled
- Discharge method
- Automatic condensate drain
- Agitator speed adjustment
- Variable