Combined heating and cooling solution

Optimize your production with a dual-purpose system designed to efficiently manage both cooling and heating tasks, seamlessly integrating into your existing process to reduce energy costs and emissions.

Integrates Cooling and Heating Functions

The GEA Blu-Red Fusion system from GEA is a unique solution that combines cooling and heating in a single unit, offering unparalleled efficiency and flexibility for diverse industries like food, dairy, beverage, and heating applications. It operates through a dual-stage ammonia compression system, where the Blu chiller and Red heat pump work in tandem to provide seamless temperature regulation. It’s tailored for processes such as pasteurization, abattoir washdowns, and district heating by optimizing energy use and reducing CO2 emissions via its ammonia cascade heat exchanger design. The system handles cooling capacities from 325 to 1,730 kW and heating capacities from 425 to 2,425 kW, with a versatile operating mode allowing for full or part-load adjustments. Constructed with durable materials, it supports a broad temperature range and includes advanced controllers like the GEA Omni for precise operation and monitoring. This unit aligns with environmental regulations, using natural refrigerant ammonia (R717), and supports various operational demands efficiently. Its design facilitates easy integration into existing production lines with configurable options to meet specific project requirements.

Benefits

  • Enhances operational efficiency by integrating both cooling and heating, reducing energy costs.
  • Provides flexibility with three different operating modes to meet variable production demands.
  • Cuts CO2 emissions through a high-efficiency ammonia cascade heat exchanger.
  • Ensures environmental compliance using natural refrigerant ammonia (R717).
  • Supports diverse industrial applications, maintaining high performance across a wide temperature range.

General


Applications
Food,Sewage,Pasteurization processes,Beverage,Wastewater,Facility heating,Abattoirs,District heating,Dairy
End products
Heated commercial facilities,Heated residential buildings,Bottled water,Milk,Cheese,Biogas,Pasteurized juice,Pasteurized milk,Ice cream,Treated wastewater,Sausages,Yogurt,Processed meat,Soft drinks,Fruit juice,Beer
Steps before
Pasteurization,Heat extraction,Water heating,Milk reception and cooling
Steps after
Storage,Packaging,Cooling
Input ingredients
{ "input": ["low-temperature heat sources", "water from the environment", "sewage", "wastewater", "ammonia refrigerant R717"], "output": ["combined cooling and heating", "hot water for washdown", "pasteurization processes", "district heating", "facility heating", "heat carrier supply"], }
Output ingredients
{ "input": ["low-temperature heat sources", "water from the environment", "sewage", "wastewater", "ammonia refrigerant R717"], "output": ["combined cooling and heating", "hot water for washdown", "pasteurization processes", "district heating", "facility heating", "heat carrier supply"], }
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Cooling capacity
Approx. 325 to 1,730 kW / 92 to 492 TR
Heating capacity
Approx. 425 to 2,425 kW / 1,450 to 8,274 MBH
Heat carrier supply temperature
Up to +80°C / +176°F
Refrigerant type
Ammonia (R717)
Secondary refrigerant outlet temperature range
-15°C / +5°F to +15°C / +59°F
Compressor type
Screw compressors
Heat exchanger type
Fully welded shell,plate
Cooling medium
Ammonia - ammonia ’cascade’ heat exchanger
Capacity control
Stepless via frequency inverter
Energy efficiency
Double digit efficiency gains
Controller technology
GEA Omni

Operating Characteristics


Working Mechanism
Combined Cooling and Heating
Integrated Steps
Simultaneous Cooling and Heating
Automation Level
Industry-leading Controller Technology
Batch vs. Continuous Operation
Continuous Operation
Cooling Temperature
-15°C to +15°C
Heating Carrier Supply Temperature
Up to +80°C
Energy Efficiency
Efficiency-optimized Configuration

Material Compatibility


Cleanability
Yes
Corrosive resistance (e.g. acids)
Yes
Abrasion resistance
Standard
Biological compatibility
Yes

Product type Characteristics


Temperature Range
-15°C to +80°C
Heating Application
Hot Water Washdown,Pasteurization,Facility Heating
Cooling Application
Food,Dairy,Beverage Industry
Refrigerant Type
Ammonia (R717)
Operation Mode
Combined,Chiller Only,Adjustable Heating
Capacity Control
Stepless via Frequency Inverter
Model Compatibility
BluAstrum,BluGenium,RedAstrum,RedGenium
Combined Operation
Cooling and Heating
Customization
GEART Select Configuration Tool

Custom Options


Control panel type
GEA Omni
Integration possibilities
GEART Select tool
Operating modes
Multi-mode (Cooling,Heating)
Compressor design
Screw compressor
Heat exchanger type
Welded shell,plate