Explosion-proof basket mill for large scale production
Enhance your production line with an explosion-proof basket mill that delivers rapid, precise grinding, ensuring high-quality dispersion of pigments and additives in demanding operational environments.
Disperses and Mixes Viscous Liquid Products
The DISPERMAT® SC4 dissolver from VMA-GETZMANN is a robust solution for efficiently dispersing and mixing medium to high-viscosity liquids in industrial applications. It employs a powerful direct-drive system that ensures thorough mixing in batch processes. Particularly suitable for producing car paints, wood varnishes, and structural adhesives, the SC4 can handle products from 30 to 600 liters with its high power range of 15–22 kW. The dissolver integrates seamlessly into production lines with its PLC-controlled automation and supports remote monitoring, enhancing operational efficiency. It offers material options to prevent corrosion, making it compatible with various chemical environments. Additionally, the design allows for easy integration with existing systems, and its compact footprint facilitates space-efficient setup. This equipment is engineered to meet stringent safety and performance standards, providing reliable operation in demanding industrial settings.
Benefits
- Enhances product uniformity, ensuring high-quality output with every batch.
- Minimizes production downtime with efficient, quick setup and easy operation.
- Lowers energy costs through optimized motor performance and variable-speed control.
- Offers corrosion resistance, extending equipment lifespan in chemical applications.
- Supports versatile production needs with adaptable integration into existing systems.
- Applications
- Ceramics,Microbiology,Printing inks,Agrochemicals,Construction chemistry,Coatings,Cosmetics,Additives,Adhesives,Plastics,Varnishes,Pigments,Pharmacy,Paints,Electronics
- End products
- Uv-curable inks,Wood varnish,Polycarbonate sheets,Epoxy resins,Herbicide formulations,Structural adhesives,Porcelain dinner plates,Skin moisturizers,Anti-corrosion coatings,Car paints,Titanium dioxide pigment,Bioengineered vaccines,Aspirin tablets,Smartphone touchscreen coatings,Plasticizers
- Steps before
- Purification,Emulsification,Pre-mixing,Grinding,Heating,Material preparation,Dispersion
- Steps after
- Cooling,Coating,Packing,Quality control,Sterilization,Filling,Tablet pressing
- Input ingredients
- raw materials,pigments,binders,solvents,additives,filler materials,anode materials,cathode materials,slurries,ceramic pigments,technical ceramics,adhesives ingredients,cosmetic ingredients,food dyes,food additives,silicones,nanotubes,carbon black,spice particles
- Output ingredients
- dispersed pigments,filler compounds,coatings,paints,varnishes,emulsions,homogenized slurries,anode and cathode film coatings,ceramic formations,adhesive products,cosmetic and body care products,food products,polished surfaces,conductive inks,ceramic finishes,nanomaterial suspensions,finished silicones,spice pastes
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Container Capacity
- 30 – 2500 litres
- Control Type
- CN / C / SC / PLC
- Speed
- 100 – 650 rpm
- Product Capacity (per hour)
- 25 - 1000 litres/hour
- ATEX Certification
- II 2G Ex h IIB T3 Gb
- Height Adjustment
- Hydraulic
- Cooling System
- Double walled milling basket with cooling liquid
- Optional Features
- LED lighting,PT100 temperature sensor,Liquiphant level switch
- Software
- WINDISP© 7
- Process Control
- Repeatable dispersion results
- Safety
- TÜV Certified Safety Module (EN ISO 13849-1)
- Heat Generation Control
- Spirally guided cooling liquid
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Agglomeration risk
- Possible in dispersions
- Container type
- Double-walled for temperature control
- Viscosity
- Low to medium viscosity products
- Filling purpose
- Uniform dispersion in container
- Batch vs. continuous operation
- Batch process
- ATEX certification
- II 2G Ex h IIB T3 Gb
- Machine footprint
- 140 x 400 x 310 cm
- Basket shape
- Double walled for cooling/heating
- Discharge method
- Integrated pump wheel
- Cooling medium
- Cooling liquid
- Control panel type
- CN / C / SC / PLC
- Height Adjustment
- Hydraulic
- Integrated Cover Options
- LED lighting,PT100 temperature sensor,Liquiphant level switch
- Container Compatibility
- 500 - 2500 litres
- Milling System Material
- Ceramic (ZrO2 or SiSiC)
- Cooling and Heating Systems
- Double walled milling basket
- Process Control Technology
- DISPERWHEEL®,WINDISP© 7
- Safety Module
- DISPERSAFE®