Vacuum turboemulsifier for small-scale production

Optimize your product development with versatile vacuum turboemulsifiers designed for precise emulsification, mixing, and temperature control, ideal for creating consistent skincare formulations and personal care products in laboratory and pilot plant settings.

Processes and Emulsifies Liquid and Creamy Products

The TURBO-MEK 5 – 10 SERIES from the Marchesini Group’s Dumek brand is a vacuum turboemulsifier specifically crafted for laboratories, pilot plants, and small-scale production facilities in the cosmetics and personal care industries. This equipment excels in emulsification and mixing processes, operating with a turbine positioned at the vessel bottom and a slow mixer with counter-rotating movement. It is designed for precise control over liquid and creamy product formulations, such as shampoos, lotions, and facial creams. With a capacity of 5 or 10 liters, the mixer features an AISI 304 stainless steel base, a lifting lid, and a tilting vessel. It integrates a vacuum circuit and a vessel jacket for superior temperature control through heating and cooling. The 12” touchscreen interface facilitates easy operation and monitoring, and an optional D-connect app allows for remote service. The unit’s energy efficiency is enhanced by the inverter-controlled speed of both the turbine and slow mixer, ensuring precise, optimized processing for laboratory development and small-batch trials.

Benefits

  • Ensures precise emulsion quality with inverter-controlled mixers, optimizing product consistency.
  • Enhances temperature management through integrated heating and cooling, suitable for sensitive formulations.
  • Streamlines production with remote operation capability via the optional D-connect app.
  • Reduces processing time with efficient vacuum-based emulsification.
  • Supports a wide range of cosmetic applications, improving R&D versatility.

General


Applications
Laboratory products,Liquid formulations,Creamy products,Pilot plant productions
End products
Serums,Gels,Shampoos,Test batch personal care products,Cosmetic emulsions,Facial creams,Ointments,Trial skincare formulations,Lotions,Body milks
Steps before
Ingredient Preparation,Raw Material Weighing,Pre-melting
Steps after
Product Cooling,Filling,Packaging,Labeling
Input ingredients
liquid products,creamy products
Output ingredients
finished liquid products,finished creamy products
Market info
Marchesini (Dumek) is renowned for designing and manufacturing advanced engineered-to-order equipment for the pharmaceutical and cosmetics industries, focusing on innovation, quality, and customization to meet specific client needs efficiently.

Technical Specifications


Capacity
5 or 10 litres
Control
12” Touchscreen
Material
AISI 304 stainless steel
Turbine speed regulation
Inverter controlled
Slow mixer speed regulation
Inverter controlled,counter-rotating
Vacuum circuit
Yes
Lifting lid
Yes
Tilting vessel
Yes
Heating/Cooling
Jacket with electric resistances

Operating Characteristics


Vacuum circuit
Available
Lifting lid
Hydraulic
Tilting vessel
Tilted for easy discharge
Mixing type
Turboemulsifying and counter-rotating
Speed regulation
Inverter-controlled
Remote service capability
D-connect with App
Process capability
Liquid and creamy products
Production scale
Laboratories and pilot plants

Material Compatibility


Corrosive resistance
High
Cleanability
Easy cleaning surfaces
Biological compatibility
Suitable for creamy and liquid products
Thermal resistance
High,with heating and cooling capabilities

Physical Characteristics


Tank shape
Cylindrical
Tank size
5 or 10 litres
Discharge method
Tilting vessel
Material
AISI 304 stainless steel
Lid type
Lifting lid
Base material
AISI 304 stainless steel
Insulating jacket
Yes
Turbine position
Bottom of vessel
Control panel type
12” Touchscreen
Heating and cooling method
Electric resistances and cooling jacket

Custom Options


Lifting lid option
Yes
Tilting vessel design
AISI 304 stainless steel
Integrated melter
Optional
Turbine speed control
Inverter regulated
Slow mixer speed control
Inverter regulated
Control panel type
12” Touchscreen
Remote service
D-connect with dedicated App (optional)