Hot air sterilization for glass containers
Ensure precise and uniform sterilization of glass ampoules, vials, and syringes with advanced hot air technology, maximizing safety and efficiency in your aseptic production line.
Sterilizes and Depyrogenates Glass Containers
The Type 401-40x from BAUSCH Advanced Technology Group is engineered for pharmaceutical manufacturers requiring sophisticated sterilization and depyrogenation solutions. This hot air depyrogenation machine features a tri-zone process comprising pre-heating, depyrogenation, and cooling to ensure sterility of glass ampoules, vials, syringes, and cartridges. With an impressive maximum capacity of 610 kg/hr, it supports continuous, automated operations, seamlessly integrating into existing production lines. Its air convection pre-heating and sterilizing zones enhance energy efficiency while maintaining gentle heating. The equipment is equipped with temperature and differential pressure indicators for ideal settings, multiple control sensors for precise temperature distribution, and a PLC for comprehensive system control and data monitoring. Servo controlled baffles regulate cross flow, optimizing performance. Designed for the pharmaceutical and biotech industries, this machine ensures compliance with industry standards, offering a critical solution to ensure product safety and quality.
Benefits
- Ensures product sterility and safety through precise depyrogenation and cooling processes.
- Increases energy efficiency with air convection technology, reducing operational costs.
- Seamless integration into existing lines minimizes the need for extensive production overhauls.
- Enhances operational control and consistency with comprehensive temperature and pressure monitoring.
- Optimizes space utilization in production facilities with a compact, high-capacity design.
- Applications
- Syringes,Aseptic fill-finish packaging,Vials,Glass ampoules,Biopharmaceuticals,Cartridges,Pharmaceuticals
- End products
- Sterile glass ampoules,Aseptic sealants,Pre-filled syringes,Sterile iv solutions,Sterile vials,Biopharmaceutical injectables,Single-dose vaccines,Pharmaceutical cartridges
- Steps before
- Purification,Washing,Loading
- Steps after
- Filling,Sealing,Packing,Labeling
- Input ingredients
- glass ampoules,vials,syringes,cartridges
- Output ingredients
- sterilized glass ampoules,sterilized vials,sterilized syringes,sterilized cartridges
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Process Type
- Sterilize
- Machine Capacity
- 610 kg/hr
- Heating Method
- Air convection
- Temperature Indicators
- Multiple control sensors
- Automation
- PLC-controlled
- Cooling Zones
- Three major zones
- Automation level
- PLC
- Batch vs. continuous operation
- Batch
- Cleaning method
- Automated / Manual
- Feed method
- Automatic/manual using trays
- Maximum capacity
- 610 kg/hr
- Control panel type
- PLC-controlled
- Integration possibilities
- Upstream and downstream processing integration
- Servo control
- Servo controlled baffles
- Temperature control
- Multiple control sensors