Coating dryers for breakfast cereal production

Achieve precise moisture control in coated cereal production with these modular dryers, ensuring optimal texture and flavor retention for high-quality end products.

Dries and Coats Snacks and Cereals

The COD 1040 and COD 2680 modular coating dryers from Cerex AG redefine drying precision for food processing, integrating seamlessly into cereal and snack production lines. These dryers specialize in efficiently drying and coating cereals, granola clusters, and coated nuts. With conveyor widths ranging from 1,000 mm to 2,600 mm, the units offer eight standard sizes to match your production needs, with custom sizes available on request.

Each dryer operates continuously, employing a conveyor system that minimizes energy loss through advanced modular air-up and air-down zones. All modules, built with hygienic design principles, feature lubricating-free stainless steel chains and a full wash-down facility for ease of cleaning. Enhanced by a unique direct-driven shaft design, they eliminate belts and chains, improving operational reliability.

Designed for easy integration, the dryers include configurable utility and cooling zones, and seamless inline incorporation with upstream coating drums or downtream puffing systems. Optional features such as high-pressure conveyor wash systems and customizable feeding mechanisms provide tailored solutions to meet specific manufacturing challenges. These dryers support high-throughput processes, delivering consistent quality for a wide range of granule and solid snack products.

Benefits

  • Enhances product quality with precise moisture control for uniform coating and drying.
  • Lowers maintenance costs through lubrication-free stainless steel chain design.
  • Simplifies cleaning processes with hygienic wash-down facility and CIP support.
  • Increases production efficiency with seamless modular integration.
  • Reduces energy consumption via optimized modular air control systems.

General


Applications
Cereals,Bars,Coated products,Nuts,Granola,Seeds,Muesli
End products
Muesli base flakes,Seed snack bars,Cornflakes,Granola clusters,Coated corn puffs,Roasted and coated almonds,Yogurt-coated granola bites,Chocolate-coated nuts,Protein bars
Steps before
Coating,Distribution
Steps after
Cooling,Packing
Input ingredients
raw grain products,breakfast cereals,nuts,seeds
Output ingredients
coated products,puffed products,flakes,crispies,müsli,granola,bars,instant food
Market info
CEREX is known for specializing in the production of engineered-to-order (ETO) equipment, providing customized industrial solutions with a strong emphasis on innovation, quality, and customer satisfaction in niche market segments.

Technical Specifications


Modular Design
Yes
Standard Sizes
COD 1040 - COD 2680
Custom Size Options
Available upon request
Conveyor Widths
1'000 mm,1'400 mm,2'000 mm,2'600 mm
Number of Legs per Module
2 legs
Lubrication Free Chain
Yes
Direct-driven Shafts
Yes
Airtight Doors and Panels
New compression hinge design
Conveyor Washing
High pressure wash system
Cooling Option
Forced cooling using chill coil

Operating Characteristics


Working mechanism
Modular design
Conveyor type
Lubrication free stainless steel chain
Automation level
Integrated automation
Cleaning method
Hygienic wash-down facility
Batch vs. continuous operation
Continuous
Access design
Full access to all units and areas
Support structure
Two legs per module
Door access
180° opening
Cooling option
Forced cooling using chill coil

Material Compatibility


Cleanability
Hygienic wash-down facility
Corrosive resistance (e.g. acids)
Stainless steel

Physical Characteristics


Modular design
Yes
Standard sizes
COD 1040 - COD 2680
Conveyor widths
1'000 mm,1'400 mm,2'000 mm,2'600 mm
Feed hopper
Spacious for feeding and buffer zone
Access
Full access to all units and areas
Legs per module
2 legs
Structural design
No bolts or nuts above conveyor
Chain
Lubrication free stainless steel
Wash-down facility
Hygienic
Insulated panels
Roof,floor,door,and end panels
Door opening
180°
Shafts
Direct-driven
Panel air-tightness
Compression hinge design
Compact footprint
0

Custom Options


Conveyor width
1,000 mm,1,400 mm,2,000 mm,2,600 mm
Design type
Modular
Modules
Feed End,Air Up,Air Down,Utility Zone,Cooling Zone,Delivery End
Options
Rotating Pin roll,Feed hopper,Handrails,Access ladder,High pressure conveyor wash system,Helical rotating dry brush,Various feeding and distribution systems,Forced cooling using chill coil
Custom size machines
Available upon request