Lab- and pilot-scale twin screw extruders for small-scale production

Optimize extrusion techniques with lab and pilot-scale twin screw extruders, designed for small-scale production and R&D testing. Perfect for achieving precise material properties and rapid prototyping across diverse applications.

Processes and Mixes Materials for Extrusion and Testing

The TwinLab B-TSE series from Anton Paar offers tailored twin screw extruders for lab- and pilot-scale material testing. These versatile extruders excel in processing a wide range of materials, including polymers and plant-based foods. Utilizing a modular design, they support applications from extrusion and mixing to material transfer and pelletizing. With throughput capabilities ranging from small-scale R&D needs to pilot plant production, the B-TSE series accommodates various processing requirements. The MetaBridge software enhances automation, providing cross-platform data access and facilitating seamless production integration. Engineered from robust steel alloys, these units withstand high temperatures and abrasive substances, ensuring durability. Easy-to-clean, thanks to a patented clam shell design, each extruder maintains operational efficiency. Tailored options and comprehensive engineering support ensure that every extruder meets your specific application demands.

Benefits

  • Enhances production flexibility with modular configurations for diverse materials.
  • Improves operational efficiency through quick-change components and easy cleaning.
  • Boosts data-driven decision-making with real-time analytics via MetaBridge software.
  • Minimizes sample waste and setup times by adapting parameters with precision.
  • Withstands harsh processing conditions with durable steel alloy construction.

General


Applications
Polymers,Meat analogues,Invert sugar,Grain and starch,Sugar,Pasta,Food and feed products,Plant-based food,Elastomers,Chocolate,Dairy products
End products
Polyethylene,Spaghetti,Fettuccine,Cornflakes,Gluten-free flour,Polypropylene,Plant-based burger patties,Invert sugar syrup,Polybutadiene,Milk powder,Chocolate bars,Vegan sausages,High-fructose corn syrup,Animal feed pellets,Tofu,Polyvinyl chloride,Tempeh,Fishmeal alternatives
Steps before
Raw material preparation,Pre-mixing,Material feeding,Temperature adjustment,Moisture conditioning
Steps after
Pelletizing,Cooling,Quality inspection,Packaging,Data analysis
Input ingredients
process liquids,powders,pellets,raw materials
Output ingredients
extruded materials,pellets,strands,films,tubes
Market info
Brabender is renowned for producing high-quality, engineered-to-order lab equipment for material testing, particularly in food and plastics industries, specializing in precision instruments for measuring, preparation, and processing.

Technical Specifications


Screw diameter
12 mm,20 mm,30 mm
L/D Ratio
36,40
Max. speed
1200 rpm
Max. screw torque
2 x 15 Nm,2 x 40 Nm,2 x 150 Nm
Max. power
9.5 kW,39 kW
Throughput
up to 100 kg/h
Power supply
3 x 400 V,50/60 Hz + N + PE,63 A
3 x 230 V,50/60 Hz + PE,76 A
3 x 400 V,50/60 Hz + N + PE,118 A
Dimensions (W x H x D)
1240 mm x 600 mm x 450 mm to 2310 mm x 500 mm x 1590 mm
Weight
175 kg to 850 kg
High shear energy
1.43 OD/ID ratio

Operating Characteristics


Screw configuration
Modular,twin-screw or single-screw
Automation level
MetaBridge software with data access
Batch vs. continuous operation
Batch-wise mixing and continuous extrusion
Cleaning method
Patented clam shell design for easy cleaning
Flexibility
Six different dosing options
High shear energy
1.43 OD/ID ratio

Material Compatibility


Abrasion resistance
Yes
Corrosive resistance (e.g. acids)
Yes
Density/particle size
0.05–100 kg/h
0.5–2.5 g/cm³
Cleanability
Easy liner and screw removal

Physical Characteristics


Machine footprint
1240 mm x 600 mm x 1300 mm with coaster
Machine weight
175 kg to 850 kg depending on model
Screw diameter
12 mm,20 mm,30 mm
Compact extrusion solution
Integrated drive for space-saving
Patented clam shell design
For easy screw removal and cleaning
Liner adaptability
Specific modular configuration
Discharge method
Various sizes and throughputs

Custom Options


Control panel type
Touchscreen with MetaBridge software
Integration possibilities
Compatible with MetaStation drive units
Liner removal
Patented clam shell design
Screw configuration
Adaptable,specific modular configuration
Dosing options
Six different options
Space-saving design
Compact with integrated drive
Material addition
Six openings for raw material addition