Cryogenic rotary drum freezer for recycling industries

Achieve ultra-low temperature cooling and uniform mixing with a continuous process, ensuring consistent quality and preventing clumping in rubber and cable production.

Cools and Mixes Rubber and Cable Materials

The CryoRoll rotary drum freezer from Dohmeyer offers a pioneering solution for the recycling sector, delivering ultra-low temperature cooling and mixing for various rubber and cable materials. This continuous freezer features a rotating cylindrical drum, allowing for the constant mixing and cooling of materials introduced at the highest point while exiting at the lowest point. This prevents aggregation, thanks to optional internal paddle designs. Capable of utilizing liquid nitrogen or liquid carbon dioxide, CryoRoll is ideal for processing rubber chips from tires, cables, and various rubber products, ultimately yielding products like recycled rubber mulch and rubberized asphalt.

The CryoRoll stands out for its compact design, often requiring less floor space than other IQF freezing systems, and offers extensive customization options for inclination, rotation speed, and drum internals to meet specific operational needs. This equipment seamlessly integrates into recycling and rubber processing lines and can efficiently handle sticky materials, with the option of a PTFE coating for non-adhesiveness. While throughput specifics depend on the material being processed, its robust design caters to continuous operations, enhancing productivity and product quality within rubber, tire, and cable manufacturing environments.

Benefits

  • Increases production efficiency by integrating cooling and mixing in a single continuous operation.
  • Minimizes product clumping, ensuring uniform particle size and quality.
  • Adapts to specific processing needs with customizable rotation speed and drum inclination.
  • Optimizes space utilization with a compact design suitable for existing facilities.
  • Reduces operational energy requirements by utilizing efficient cryogenic cooling with LIN or LCO2.

General


Applications
Cables,Rubber products,Tyre chips
End products
Automotive rubber components,Insulated cable coatings,Rubberized asphalt,Reclaimed rubber granules,Recycled rubber mulch
Steps before
Grinding,Shredding,Chipping
Steps after
Sorting,Packing
Input ingredients
tyre chips,rubber chips,cables,sticky products
Output ingredients
frozen rubber chips,frozen cables,non-clumping frozen products
Market info
Dohmeyer is renowned for manufacturing advanced cryogenic equipment, specializing in ultra-low temperature applications for various industries, including pharmaceuticals and food processing. They are recognized for their innovation, quality, and customer-focused engineered-to-order solutions.

Technical Specifications


Automation
Customizable
Cooling medium
Liquid Nitrogen / Liquid Carbon Dioxide
Drum Inclination
Adjustable
Rotating speed
Adjustable
Cooling System
Continuous Freezing
Non-adhesive Coating
PTFE Available

Operating Characteristics


Working mechanism
Rotating drum
Cooling method
Liquid nitrogen (LIN) / Liquid carbon dioxide (LCO2)
Mixing type
Intensive mixing with stirring and sliding
Product type
Rubber chips,tyre chips,cables
Adhesion prevention
Non-adhesive PTFE coating
Exhaust system
Fans at inlet and outlet
Customization
Inclination,rotating speed,baffles
Footprint
Compact design
Operation type
Continuous

Product type Characteristics


Foaming risk
Yes/No
Agglomeration risk
Yes

Physical Characteristics


Machine footprint
Compact design
Drum shape
Sloping cylindrical
Drum size
Customizable
Feed/discharge method
Continuous
Inclination
Adjustable
Rotating speed
Adjustable

Custom Options


Inclination adjustment
User-defined
Rotating speed control
Variable
Baffle customization
Customer specific
Control panel type
PLC-based
Cooling medium choice
LIN/LCO2
Non-adhesive coating
PTFE